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Plastic ABS (bulk/injection) vs. Brass C260

Compare Plastic ABS (bulk/injection) vs. Brass C260 strength, stiffness, weight and thermal properties.

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Plastic ABS (bulk/injection)Bulk polymer (molded or machined)
Brass C260Wrought
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Mechanical
Yield strength45MPasourcetypical, tensile stress at yield 23 °C345MPasourcenominal, strip/flat, 0.5% extension (not 0.2% offset)
Ultimate tensile strengthnot sourced427MPasourcenominal, strip/flat
Flexural strength65MPasourcetypical, 23 °Cnot sourced
Elongation at break10%sourcenominal strain at break, 23 °C23%sourcenominal, in 2.0 in., strip/flat
Young's modulus (stiffness)2.3GPasourcetypical110GPasourcetypical, temper-independent
Density1,040kg/m³sourcetypical8,525kg/m³sourcenominal
Strength to weight43.3kN·m/kg7% higher40.5kN·m/kg
Stiffness to weight2.21MN·m/kg12.9MN·m/kg5.85x higher
Poisson's ratio0.39sourcetypical, ABS family (Covestro Part and Mold Design guide, Table 3-1)0.34sourcereference value at room temperature (Wieland-M30 = CuZn30 = C26000, rolled products)
Shear modulus0.827GPa41.2GPa49.7x stiffer in shear
Bulk modulus3.48GPa115GPa
Speed of sound1,487m/s3,597m/s
Thermal
Thermal conductivity0.17W/m·Ksourcetypical121W/m·Ksourcetypical, 20 °C
Thermal expansion80–110µm/m·Ksourcerange20µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swing475µm growth100µm growth4.75x less
Specific heatnot sourced377J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)not sourced37.7mm²/s
Thermal shock resistance21.4W/m12,510W/m586x more resistant
Melting pointnot sourced916–954°Csourcesolidus-liquidus
Max service temperature94°CsourceHDT 1.8 MPa (annealed 4 h/80 °C)not sourced
Values forINEOS Styrolution Terluran GP-22 general-purpose injection-molding ABS, ISO typical values (TDS revision 08/01/2022)C26000 cartridge brass, H02 half hard flat/strip: CDA Electronic Connector Design Guide (mechanical) + CDA alloy page (physical)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic ABS (bulk/injection) stronger than Brass C260?

Brass C260 is stronger: its yield strength is 345 MPa against 45 MPa for Plastic ABS (bulk/injection) (7.67x).

Which is lighter, Plastic ABS (bulk/injection) or Brass C260?

Plastic ABS (bulk/injection) is lighter: 1,040 kg/m³ against 8,525 kg/m³ for Brass C260.

Which is stiffer, Plastic ABS (bulk/injection) or Brass C260?

Brass C260 is stiffer: Young's modulus 110 GPa against 2.3 GPa for Plastic ABS (bulk/injection), so the same part in Brass C260 deflects less under the same load.

Which is lighter for the same job, Plastic ABS (bulk/injection) or Brass C260?

For the same stiffness or strength: Plastic ABS (bulk/injection) is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Brass C260 is lighter for a stiff rod or tie (tension).

Part that must bePlastic ABS (bulk/injection)Brass C260
Stiff rod or tie (tension)5.85x heavierlighter
Stiff beam (bending)lighter18% heavier
Stiff panel or platelighter2.26x heavier
Strong rod or tielighter7% heavier
Strong beamlighter2.11x heavier
Strong panel or platelighter2.96x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS (bulk/injection) or Brass C260?

Brass C260 conducts heat better: 121 W/m·K against 0.17 W/m·K for Plastic ABS (bulk/injection).

Which expands less with temperature?

Brass C260 expands less: 20 µm/m·K against 95 µm/m·K for Plastic ABS (bulk/injection).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABS (bulk/injection)Brass C260
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABS (bulk/injection)Brass C260
Strength against density

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