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Plastic ABS (bulk/injection) vs. Copper C110

Compare Plastic ABS (bulk/injection) vs. Copper C110 strength, stiffness, weight and thermal properties.

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Plastic ABS (bulk/injection)Bulk polymer (molded or machined)
Copper C110Wrought
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Mechanical
Yield strength45MPasourcetypical, tensile stress at yield 23 °C69MPasourcetypical, 0.5% extension under load
Ultimate tensile strengthnot sourced221MPasourcetypical
Flexural strength65MPasourcetypical, 23 °Cnot sourced
Elongation at break10%sourcenominal strain at break, 23 °C55%sourcetypical, 1 in. rod
Young's modulus (stiffness)2.3GPasourcetypical117GPasourcetypical51x stiffer
Density1,040kg/m³sourcetypical8,913kg/m³sourcenominal
Strength to weight43.3kN·m/kg5.59x higher7.74kN·m/kg
Stiffness to weight2.21MN·m/kg13.1MN·m/kg5.95x higher
Poisson's ratio0.39sourcetypical, ABS family (Covestro Part and Mold Design guide, Table 3-1)0.34sourcereference value at room temperature (Wieland-K32 = Cu-ETP = C11000, rolled products)
Shear modulus0.827GPa43.7GPa52.9x stiffer in shear
Bulk modulus3.48GPa122GPa
Speed of sound1,487m/s3,626m/s
Thermal
Thermal conductivity0.17W/m·Ksourcetypical391W/m·Ksourcetypical, 20 °C
Thermal expansion80–110µm/m·Ksourcerange16.9µm/m·Ksourcetypical, mean 20-100 °C
100 mm part over a 50 °C swing475µm growth84.5µm growth5.62x less
Specific heatnot sourced385J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)not sourced114mm²/s
Thermal shock resistance21.4W/m8,992W/m421x more resistant
Melting pointnot sourced1,065–1,083°Csourcesolidus-liquidus
Max service temperature94°CsourceHDT 1.8 MPa (annealed 4 h/80 °C)not sourced
Values forINEOS Styrolution Terluran GP-22 general-purpose injection-molding ABS, ISO typical values (TDS revision 08/01/2022)C11000 ETP copper, annealed to 0.050 mm grain size (OS050), 1 in. rod, copper.org typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic ABS (bulk/injection) stronger than Copper C110?

Copper C110 is stronger: its yield strength is 69 MPa against 45 MPa for Plastic ABS (bulk/injection) (1.53x).

Which is lighter, Plastic ABS (bulk/injection) or Copper C110?

Plastic ABS (bulk/injection) is lighter: 1,040 kg/m³ against 8,913 kg/m³ for Copper C110.

Which is stiffer, Plastic ABS (bulk/injection) or Copper C110?

Copper C110 is stiffer: Young's modulus 117 GPa against 2.3 GPa for Plastic ABS (bulk/injection), so the same part in Copper C110 deflects less under the same load.

Which is lighter for the same job, Plastic ABS (bulk/injection) or Copper C110?

For the same stiffness or strength: Plastic ABS (bulk/injection) is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Copper C110 is lighter for a stiff rod or tie (tension).

Part that must bePlastic ABS (bulk/injection)Copper C110
Stiff rod or tie (tension)5.95x heavierlighter
Stiff beam (bending)lighter20% heavier
Stiff panel or platelighter2.31x heavier
Strong rod or tielighter5.59x heavier
Strong beamlighter6.45x heavier
Strong panel or platelighter6.92x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS (bulk/injection) or Copper C110?

Copper C110 conducts heat better: 391 W/m·K against 0.17 W/m·K for Plastic ABS (bulk/injection).

Which expands less with temperature?

Copper C110 expands less: 16.9 µm/m·K against 95 µm/m·K for Plastic ABS (bulk/injection).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABS (bulk/injection)Copper C110
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABS (bulk/injection)Copper C110
Strength against density

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