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Aluminum 5052-H32 vs. Magnesium AZ31B-H24

Compare Aluminum 5052-H32 vs. Magnesium AZ31B-H24 strength, stiffness, weight and thermal properties.

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Aluminum 5052-H32Wrought
Magnesium AZ31B-H24Wrought
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Mechanical
Yield strength195MPasourcetypical, 0.2% offset220MPasourcetypical, H24, 0.5-6 mm, 0.2 % proof stress
Ultimate tensile strength230MPasourcetypical290MPasourcetypical, H24, 0.5-6 mm
Elongation at break12%sourcetypical13%sourcetypical, H24, 0.5-6 mm, gauge 5.65√A
Young's modulus (stiffness)70GPasourcetypical44.8GPasourcetypical (handbook physical constant)
Density2,685kg/m³sourcenominal1,769kg/m³sourcenominal1.52x lighter
Strength to weight72.6kN·m/kg124kN·m/kg1.71x higher
Stiffness to weight26.1MN·m/kg3% higher25.3MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)0.35sourcetypical (handbook physical constant)
Shear modulus26.3GPa1.59x stiffer in shear16.6GPa
Bulk modulus68.6GPa49.8GPa
Speed of sound5,106m/s5,032m/s
Thermal
Thermal conductivity138W/m·Ksourcebase material: 5052 in O temper (same alloy, annealed); Kaiser typical76.9W/m·Ksourcetypical (temper/temperature not stated)
Thermal expansion23.8µm/m·Ksourcetypical, mean 20-100 °C26.8µm/m·Ksourcetypical (temperature range not stated)
100 mm part over a 50 °C swing119µm growth13% less134µm growth
Specific heat963J/kg·Ksourceat 100 °C (212 °F); table covers O, H32, H34, H36, H381,040J/kg·Ksourcetypical
Heats up and cools (diffusivity)53.4mm²/s28% faster41.8mm²/s
Thermal shock resistance10,822W/m18% more resistant9,159W/m
Melting point605–650°Csourcemelting rangenot sourced
Max service temperaturenot sourced149°Csourcestated application limit
Values for5052-H32, Kaiser Aluminum tube & pipe typical datasheet (mechanical, CTE, melting); MIL-HDBK-5J (Poisson, density, specific heat)AZ31B-H24 sheet 0.016-0.062 in., MIL-HDBK-5J Table 4.2.1.0(b) (AMS 4377); strengths are S-basis MINIMUMS

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 5052-H32 stronger than Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is stronger: its yield strength is 220 MPa against 195 MPa for Aluminum 5052-H32 (13%).

Which is lighter, Aluminum 5052-H32 or Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is lighter: 1,769 kg/m³ against 2,685 kg/m³ for Aluminum 5052-H32.

Which is stiffer, Aluminum 5052-H32 or Magnesium AZ31B-H24?

Aluminum 5052-H32 is stiffer: Young's modulus 70 GPa against 44.8 GPa for Magnesium AZ31B-H24, so the same part in Aluminum 5052-H32 deflects less under the same load.

Which is lighter for the same job, Aluminum 5052-H32 or Magnesium AZ31B-H24?

For the same stiffness or strength: Aluminum 5052-H32 is lighter for a stiff rod or tie (tension); Magnesium AZ31B-H24 is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 5052-H32Magnesium AZ31B-H24
Stiff rod or tie (tension)lighter3% heavier
Stiff beam (bending)21% heavierlighter
Stiff panel or plate31% heavierlighter
Strong rod or tie1.71x heavierlighter
Strong beam1.64x heavierlighter
Strong panel or plate1.61x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 5052-H32 or Magnesium AZ31B-H24?

Aluminum 5052-H32 conducts heat better: 138 W/m·K against 76.9 W/m·K for Magnesium AZ31B-H24.

Which expands less with temperature?

Aluminum 5052-H32 expands less: 23.8 µm/m·K against 26.8 µm/m·K for Magnesium AZ31B-H24.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 5052-H32Magnesium AZ31B-H24
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 5052-H32Magnesium AZ31B-H24
Strength against density

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