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Aluminum 6061-T6 vs. Copper C110

Compare Aluminum 6061-T6 vs. Copper C110 strength, stiffness, weight and thermal properties.

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Aluminum 6061-T6Wrought
Copper C110Wrought
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Mechanical
Yield strength276MPasourcetypical, 0.2% offset, .500 in dia specimen69MPasourcetypical, 0.5% extension under load
Ultimate tensile strength310MPasourcetypical40% stronger221MPasourcetypical
Elongation at break17%sourcetypical, in 4D, 0.500 in dia specimen55%sourcetypical, 1 in. rod
Young's modulus (stiffness)68.3GPasourcetypical117GPasourcetypical1.72x stiffer
Density2,700kg/m³sourcenominal3.3x lighter8,913kg/m³sourcenominal
Strength to weight102kN·m/kg13.2x higher7.74kN·m/kg
Stiffness to weight25.3MN·m/kg1.92x higher13.1MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)0.34sourcereference value at room temperature (Wieland-K32 = Cu-ETP = C11000, rolled products)
Shear modulus25.7GPa43.7GPa1.7x stiffer in shear
Bulk modulus67GPa122GPa
Speed of sound5,030m/s3,626m/s
Thermal
Thermal conductivity167W/m·Ksourcetypical, 20 °C391W/m·Ksourcetypical, 20 °C2.34x more heat through a fin
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C16.9µm/m·Ksourcetypical, mean 20-100 °C40% less
100 mm part over a 50 °C swing118µm growth84.5µm growth40% less
Specific heat896J/kg·Ksourcetypical, at 100 °C385J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)69mm²/s114mm²/s1.65x faster
Thermal shock resistance19,159W/m2.13x more resistant8,992W/m
Melting point582–652°Csourcesolidus-liquidus1,065–1,083°Csourcesolidus-liquidus
Values for6061-T6/T651, Kaiser Aluminum typical properties; Poisson from MIL-HDBK-5JC11000 ETP copper, annealed to 0.050 mm grain size (OS050), 1 in. rod, copper.org typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 6061-T6 stronger than Copper C110?

Aluminum 6061-T6 is stronger: its yield strength is 276 MPa against 69 MPa for Copper C110 (4x).

Which is lighter, Aluminum 6061-T6 or Copper C110?

Aluminum 6061-T6 is lighter: 2,700 kg/m³ against 8,913 kg/m³ for Copper C110.

Which is stiffer, Aluminum 6061-T6 or Copper C110?

Copper C110 is stiffer: Young's modulus 117 GPa against 68.3 GPa for Aluminum 6061-T6, so the same part in Copper C110 deflects less under the same load.

Which is lighter for the same job, Aluminum 6061-T6 or Copper C110?

For the same stiffness or strength: Aluminum 6061-T6 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 6061-T6Copper C110
Stiff rod or tie (tension)lighter1.92x heavier
Stiff beam (bending)lighter2.52x heavier
Stiff panel or platelighter2.76x heavier
Strong rod or tielighter13.2x heavier
Strong beamlighter8.32x heavier
Strong panel or platelighter6.6x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 6061-T6 or Copper C110?

Copper C110 conducts heat better: 391 W/m·K against 167 W/m·K for Aluminum 6061-T6.

Which expands less with temperature?

Copper C110 expands less: 16.9 µm/m·K against 23.6 µm/m·K for Aluminum 6061-T6.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 7075-T6Brass C360GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 6061-T6Copper C110
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 7075-T6Brass C360GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 6061-T6Copper C110
Strength against density

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