Materials / Compare

Aluminum 6061-T6 vs. SLS PA12 Nylon

Compare Aluminum 6061-T6 vs. SLS PA12 Nylon strength, stiffness, weight and thermal properties.

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Aluminum 6061-T6Wrought
SLS PA12 Nylon3D printed (SLS)
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Mechanical
Yield strength276MPasourcetypical, 0.2% offset, .500 in dia specimennot given (tensile used)
Ultimate tensile strength310MPasourcetypical6.46x stronger48MPasourcetypical
Elongation at break17%sourcetypical, in 4D, 0.500 in dia specimen18%sourcetypical
Young's modulus (stiffness)68.3GPasourcetypical41.4x stiffer1.65GPasourcetypical
Density2,700kg/m³sourcenominal930kg/m³sourcetypical
Strength to weight102kN·m/kg1.98x higher51.6kN·m/kg
Stiffness to weight25.3MN·m/kg14.3x higher1.77MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)not sourced
Shear modulus25.7GPanot sourced
Bulk modulus67GPanot sourced
Speed of sound5,030m/s1,332m/s
Thermal
Thermal conductivity167W/m·Ksourcetypical, 20 °Cnot sourced
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °Cnot sourced
100 mm part over a 50 °C swing118µm growthnot sourced
Specific heat896J/kg·Ksourcetypical, at 100 °Cnot sourced
Heats up and cools (diffusivity)69mm²/snot sourced
Thermal shock resistance19,159W/mnot sourced
Melting point582–652°Csourcesolidus-liquidus176°Csourcetypical
Max service temperaturenot sourced64°CsourceHDT 1.8 MPa, X orientation
Values for6061-T6/T651, Kaiser Aluminum typical properties; Poisson from MIL-HDBK-5JEOS PA 2200 (PA12) Material Data Sheet, process parameter 'Balance' at 120 µm layer thickness, X orientation, dry (conditioned values not given). Live MDS status 04.10.2026, last changed 10.09.2026; PDF via ?topdf=... link on the same page.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

SLS PA12 Nylon is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum 6061-T6 stronger than SLS PA12 Nylon?

Aluminum 6061-T6 is stronger: its yield strength is 276 MPa against tensile strength 48 MPa for SLS PA12 Nylon (5.75x).

Which is lighter, Aluminum 6061-T6 or SLS PA12 Nylon?

SLS PA12 Nylon is lighter: 930 kg/m³ against 2,700 kg/m³ for Aluminum 6061-T6.

Which is stiffer, Aluminum 6061-T6 or SLS PA12 Nylon?

Aluminum 6061-T6 is stiffer: Young's modulus 68.3 GPa against 1.65 GPa for SLS PA12 Nylon, so the same part in Aluminum 6061-T6 deflects less under the same load.

Which is lighter for the same job, Aluminum 6061-T6 or SLS PA12 Nylon?

For the same stiffness or strength: Aluminum 6061-T6 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam; SLS PA12 Nylon is lighter for a strong panel or plate.

Part that must beAluminum 6061-T6SLS PA12 Nylon
Stiff rod or tie (tension)lighter14.3x heavier
Stiff beam (bending)lighter2.22x heavier
Stiff panel or platelighter19% heavier
Strong rod or tielighter1.98x heavier
Strong beamlighter11% heavier
Strong panel or plate21% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000DMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 6061-T6SLS PA12 Nylon
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ADMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 6061-T6SLS PA12 Nylon
Strength against density

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