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Aluminum 6061-T6 vs. Plastic PMMA

Compare Aluminum 6061-T6 vs. Plastic PMMA strength, stiffness, weight and thermal properties.

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Aluminum 6061-T6Wrought
Plastic PMMABulk polymer (molded or machined)
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Mechanical
Yield strength276MPasourcetypical, 0.2% offset, .500 in dia specimennot given (tensile used)
Ultimate tensile strength310MPasourcetypical80MPasourcetypical, 23 °C
Compressive strengthnot sourced110MPasourcecompressive yield stress, typical
Flexural strengthnot sourced115MPasourcetypical
Elongation at break17%sourcetypical, in 4D, 0.500 in dia specimen5.5%sourcetypical
Young's modulus (stiffness)68.3GPasourcetypical3.3GPasourcetypical, short-term
Density2,700kg/m³sourcenominal1,190kg/m³sourcetypical
Strength to weight102kN·m/kg1.52x higher67.2kN·m/kg
Stiffness to weight25.3MN·m/kg9.12x higher2.77MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)0.37sourcetypical
Shear modulus25.7GPa21.3x stiffer in shear1.2GPa
Bulk modulus67GPa4.23GPa
Speed of sound5,030m/s1,665m/s
Thermal
Thermal conductivity167W/m·Ksourcetypical, 20 °C0.19W/m·Ksourcetypical
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C70µm/m·Ksource0-50 °C
100 mm part over a 50 °C swing118µm growth2.97x less350µm growth
Specific heat896J/kg·Ksourcetypical, at 100 °C1,470J/kg·Ksourcetypical
Heats up and cools (diffusivity)69mm²/s636x faster0.109mm²/s
Thermal shock resistance19,159W/m462x more resistant41.5W/m
Melting point582–652°Csourcesolidus-liquidusnot sourced
Max service temperaturenot sourced80°Csourcemax. permanent service temperature
Values for6061-T6/T651, Kaiser Aluminum typical properties; Poisson from MIL-HDBK-5JRöhm PLEXIGLAS GS 0F00 cast acrylic sheet, typical values at 23 °C / 50 % RH (Röhm Technical Information Ref. No. 211-1)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 6061-T6 stronger than Plastic PMMA?

Aluminum 6061-T6 is stronger: its yield strength is 276 MPa against tensile strength 80 MPa for Plastic PMMA (3.45x).

Which is lighter, Aluminum 6061-T6 or Plastic PMMA?

Plastic PMMA is lighter: 1,190 kg/m³ against 2,700 kg/m³ for Aluminum 6061-T6.

Which is stiffer, Aluminum 6061-T6 or Plastic PMMA?

Aluminum 6061-T6 is stiffer: Young's modulus 68.3 GPa against 3.3 GPa for Plastic PMMA, so the same part in Aluminum 6061-T6 deflects less under the same load.

Which is lighter for the same job, Aluminum 6061-T6 or Plastic PMMA?

For the same stiffness or strength: Aluminum 6061-T6 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie; Plastic PMMA is lighter for a strong panel or plate.

Part that must beAluminum 6061-T6Plastic PMMA
Stiff rod or tie (tension)lighter9.12x heavier
Stiff beam (bending)lighter2.01x heavier
Stiff panel or platelighter21% heavier
Strong rod or tielighter1.52x heavier
Strong beamabout equalabout equal
Strong panel or plate22% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 6061-T6 or Plastic PMMA?

Aluminum 6061-T6 conducts heat better: 167 W/m·K against 0.19 W/m·K for Plastic PMMA.

Which expands less with temperature?

Aluminum 6061-T6 expands less: 23.6 µm/m·K against 70 µm/m·K for Plastic PMMA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 6061-T6Plastic PMMA
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 6061-T6Plastic PMMA
Strength against density

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