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Aluminum ADC12 vs. Plastic Polypropylene

Compare Aluminum ADC12 vs. Plastic Polypropylene strength, stiffness, weight and thermal properties.

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Aluminum ADC12Cast
Plastic PolypropyleneBulk polymer (molded or machined)
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Mechanical
Yield strength149MPasourceone test result, 0.2% proof stress, as cast, ASTM tensile bar (Daiki)33MPasourcetypical, tensile stress at yield ISO 527
Ultimate tensile strength345MPasourceone test result, as cast, ASTM tensile bar (Daiki)not sourced
Elongation at break2.3%sourceone test result, as cast, ASTM tensile bar (Daiki)not sourced
Young's modulus (stiffness)79.8GPasourcestandard value (S.S.Aluminum)1.45GPasourcetypical, tensile modulus ISO 527
Density2,680kg/m³sourcemeasured (Daiki)900kg/m³sourcetypical, 23 °C ISO 1183-1
Strength to weight55.6kN·m/kg1.52x higher36.7kN·m/kg
Stiffness to weight29.8MN·m/kg18.5x higher1.61MN·m/kg
Poisson's rationot sourced0.42sourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Shear modulusnot sourced0.511GPa
Bulk modulusnot sourced3.02GPa
Speed of sound5,457m/s1,269m/s
Thermal
Thermal conductivity125W/m·Ksourcemeasured on specimens cut from a 50 x 100 x 5 mm flat die casting (Daiki)0.17–0.22W/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Thermal expansion21µm/m·Ksourcemeasured, temperature range not stated (Daiki)80–100µm/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
100 mm part over a 50 °C swing105µm growth4.29x less450µm growth
Specific heat911J/kg·Ksourcemeasured (Daiki)not sourced
Heats up and cools (diffusivity)51.2mm²/snot sourced
Thermal shock resistancenot sourced28.6W/m
Melting point515–582°Csourcesolidus-liquidus (Daiki)not sourced
Max service temperaturenot sourced90°CsourceHDT 0.45 MPa (ISO 75B), unannealed
Values forJIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.LyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum ADC12 stronger than Plastic Polypropylene?

Aluminum ADC12 is stronger: its yield strength is 149 MPa against 33 MPa for Plastic Polypropylene (4.52x).

Which is lighter, Aluminum ADC12 or Plastic Polypropylene?

Plastic Polypropylene is lighter: 900 kg/m³ against 2,680 kg/m³ for Aluminum ADC12.

Which is stiffer, Aluminum ADC12 or Plastic Polypropylene?

Aluminum ADC12 is stiffer: Young's modulus 79.8 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in Aluminum ADC12 deflects less under the same load.

Which is lighter for the same job, Aluminum ADC12 or Plastic Polypropylene?

For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie; Plastic Polypropylene is lighter for a strong beam, strong panel or plate.

Part that must beAluminum ADC12Plastic Polypropylene
Stiff rod or tie (tension)lighter18.5x heavier
Stiff beam (bending)lighter2.49x heavier
Stiff panel or platelighter28% heavier
Strong rod or tielighter1.52x heavier
Strong beam9% heavierlighter
Strong panel or plate40% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum ADC12 or Plastic Polypropylene?

Aluminum ADC12 conducts heat better: 125 W/m·K against 0.195 W/m·K for Plastic Polypropylene.

Which expands less with temperature?

Aluminum ADC12 expands less: 21 µm/m·K against 90 µm/m·K for Plastic Polypropylene.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Plastic Polypropylene
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Plastic Polypropylene
Strength against density

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