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Aluminum ADC12 vs. Steel AISI 1018

Compare Aluminum ADC12 vs. Steel AISI 1018 strength, stiffness, weight and thermal properties.

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Aluminum ADC12Cast
Steel AISI 1018Wrought
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Mechanical
Yield strength149MPasourceone test result, 0.2% proof stress, as cast, ASTM tensile bar (Daiki)372MPasourceproducer-stated, cold drawn
Ultimate tensile strength345MPasourceone test result, as cast, ASTM tensile bar (Daiki)441MPasourceproducer-stated, cold drawn
Elongation at break2.3%sourceone test result, as cast, ASTM tensile bar (Daiki)15%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)79.8GPasourcestandard value (S.S.Aluminum)200GPasourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Density2,680kg/m³sourcemeasured (Daiki)7,861kg/m³sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Strength to weight55.6kN·m/kg17% higher47.3kN·m/kg
Stiffness to weight29.8MN·m/kg17% higher25.4MN·m/kg
Poisson's rationot sourced0.32sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Shear modulusnot sourced75.7GPa
Bulk modulusnot sourced185GPa
Speed of sound5,457m/s5,043m/s
Thermal
Thermal conductivity125W/m·Ksourcemeasured on specimens cut from a 50 x 100 x 5 mm flat die casting (Daiki)51.9W/m·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Thermal expansion21µm/m·Ksourcemeasured, temperature range not stated (Daiki)12µm/m·Ksourcebase material: unalloyed carbon steel, Ovako family table (S275JR, 'none alloyed structural steels', C <= 0.21%); mean 20-300 °C
100 mm part over a 50 °C swing105µm growth60µm growth1.75x less
Specific heat911J/kg·Ksourcemeasured (Daiki)486J/kg·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Heats up and cools (diffusivity)51.2mm²/s3.77x faster13.6mm²/s
Thermal shock resistancenot sourced5,473W/m
Melting point515–582°Csourcesolidus-liquidus (Daiki)not sourced
Values forJIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.AISI 1018 cold drawn bar (Niagara LaSalle, cold-finished bar producer)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum ADC12 stronger than Steel AISI 1018?

Steel AISI 1018 is stronger: its yield strength is 372 MPa against 149 MPa for Aluminum ADC12 (2.5x).

Which is lighter, Aluminum ADC12 or Steel AISI 1018?

Aluminum ADC12 is lighter: 2,680 kg/m³ against 7,861 kg/m³ for Steel AISI 1018.

Which is stiffer, Aluminum ADC12 or Steel AISI 1018?

Steel AISI 1018 is stiffer: Young's modulus 200 GPa against 79.8 GPa for Aluminum ADC12, so the same part in Steel AISI 1018 deflects less under the same load.

Which is lighter for the same job, Aluminum ADC12 or Steel AISI 1018?

For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum ADC12Steel AISI 1018
Stiff rod or tie (tension)lighter17% heavier
Stiff beam (bending)lighter1.85x heavier
Stiff panel or platelighter2.16x heavier
Strong rod or tielighter17% heavier
Strong beamlighter1.59x heavier
Strong panel or platelighter1.86x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum ADC12 or Steel AISI 1018?

Aluminum ADC12 conducts heat better: 125 W/m·K against 51.9 W/m·K for Steel AISI 1018.

Which expands less with temperature?

Steel AISI 1018 expands less: 12 µm/m·K against 21 µm/m·K for Aluminum ADC12.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumStainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Steel AISI 1018
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumStainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Steel AISI 1018
Strength against density

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