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Aluminum vs. SLA Resin Tough 2000

Compare Aluminum vs. SLA Resin Tough 2000 strength, stiffness, weight and thermal properties.

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AluminumWrought
SLA Resin Tough 20003D printed (SLA resin)
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Mechanical
Yield strength276MPasourcetypical, 0.2% offset, .500 in dia specimen40.4MPasourcetypical
Ultimate tensile strength310MPasourcetypical7.67x stronger40.4MPasourcetypical
Flexural strengthnot sourced67MPasourcetypical
Elongation at break17%sourcetypical, in 4D, 0.500 in dia specimen79%sourcetypical
Young's modulus (stiffness)68.3GPasourcetypical37.9x stiffer1.8GPasourcetypical
Density2,700kg/m³sourcenominal1,090kg/m³sourcetypical
Strength to weight102kN·m/kg2.76x higher37.1kN·m/kg
Stiffness to weight25.3MN·m/kg15.3x higher1.65MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)not sourced
Shear modulus25.7GPanot sourced
Bulk modulus67GPanot sourced
Speed of sound5,030m/s1,285m/s
Thermal
Thermal conductivity167W/m·Ksourcetypical, 20 °Cnot sourced
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C134µm/m·Ksourcemean 0-150 °C
100 mm part over a 50 °C swing118µm growth5.69x less671µm growth
Specific heat896J/kg·Ksourcetypical, at 100 °Cnot sourced
Heats up and cools (diffusivity)69mm²/snot sourced
Thermal shock resistance19,159W/mnot sourced
Melting point582–652°Csourcesolidus-liquidusnot sourced
Glass transitionnot sourced112°CsourceDMA
Max service temperaturenot sourced57°CsourceHDT 1.8 MPa
Values for6061-T6/T651, Kaiser Aluminum typical properties (sheet, coil & plate datasheet); Poisson from MIL-HDBK-5JFormlabs Tough 2000 Resin V2 (FLTO2002), TDS Rev. 01 10/06/2025; printed on Form 4 at 100 µm, washed in Form Wash V2 10+5 min in >=99% IPA, post-cured 70 °C for 12 min in Form Cure V2. Orientation not stated.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

SLA Resin Tough 2000 is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum stronger than SLA Resin Tough 2000?

Aluminum is stronger: its yield strength is 276 MPa against 40.4 MPa for SLA Resin Tough 2000 (6.83x).

Which is lighter, Aluminum or SLA Resin Tough 2000?

SLA Resin Tough 2000 is lighter: 1,090 kg/m³ against 2,700 kg/m³ for Aluminum.

Which is stiffer, Aluminum or SLA Resin Tough 2000?

Aluminum is stiffer: Young's modulus 68.3 GPa against 1.8 GPa for SLA Resin Tough 2000, so the same part in Aluminum deflects less under the same load.

Which is lighter for the same job, Aluminum or SLA Resin Tough 2000?

For the same stiffness or strength: Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminumSLA Resin Tough 2000
Stiff rod or tie (tension)lighter15.3x heavier
Stiff beam (bending)lighter2.49x heavier
Stiff panel or platelighter36% heavier
Strong rod or tielighter2.76x heavier
Strong beamlighter45% heavier
Strong panel or platelighter6% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which expands less with temperature?

Aluminum expands less: 23.6 µm/m·K against 134 µm/m·K for SLA Resin Tough 2000.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminumSLA Resin Tough 2000
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminumSLA Resin Tough 2000
Strength against density

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