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Plastic TPU vs. Stainless Steel 303

Compare Plastic TPU vs. Stainless Steel 303 strength, stiffness, weight and thermal properties.

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Plastic TPU3D printed (FDM)
Stainless Steel 303Wrought
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Mechanical
Yield strengthnot given (tensile used)275MPasourceOutokumpu typical (product P = hot rolled plate, transverse)
Ultimate tensile strength23.7MPasourcetypical, stress at break585MPasourceOutokumpu typical
Flexural strength4.1MPasourcetypicalnot sourced
Elongation at breaknot sourced35%sourceOutokumpu typical, A5
Young's modulus (stiffness)0.067GPasourcetypical200GPasourceat RT (Table 12)
Density1,220kg/m³sourcetypical7,900kg/m³sourceat RT
Strength to weight19.4kN·m/kg34.8kN·m/kg1.79x higher
Stiffness to weight0.0549MN·m/kg25.3MN·m/kg461x higher
Poisson's rationot sourced0.3sourcedesign value (structural stainless steels)
Shear modulusnot sourced76.9GPa
Bulk modulusnot sourced167GPa
Speed of sound234m/s5,032m/s
Thermal
Thermal conductivitynot sourced15W/m·Ksourceat RT
Thermal expansionnot sourced16µm/m·Ksourcemean, 20–100 °C
100 mm part over a 50 °C swingnot sourced80µm growth
Specific heatnot sourced500J/kg·Ksourceat RT
Heats up and cools (diffusivity)not sourced3.8mm²/s
Thermal shock resistancenot sourced902W/m
Melting point217°Csourcetypicalnot sourced
Max service temperature50.3°CsourceHDT 0.455 MPa (printed specimens)871°Csourcecontinuous, scaling limit
Values forUltimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.1.4305 / UNS S30300, Outokumpu typical values (hot rolled, solution annealed) from 'Steel Grades, Properties and Global Standards'; max service from Carpenter CarTech 303 datasheet

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic TPU stronger than Stainless Steel 303?

Stainless Steel 303 is stronger: its yield strength is 275 MPa against tensile strength 23.7 MPa for Plastic TPU (11.6x).

Which is lighter, Plastic TPU or Stainless Steel 303?

Plastic TPU is lighter: 1,220 kg/m³ against 7,900 kg/m³ for Stainless Steel 303.

Which is stiffer, Plastic TPU or Stainless Steel 303?

Stainless Steel 303 is stiffer: Young's modulus 200 GPa against 0.067 GPa for Plastic TPU, so the same part in Stainless Steel 303 deflects less under the same load.

Which is lighter for the same job, Plastic TPU or Stainless Steel 303?

For the same stiffness or strength: Plastic TPU is lighter for a strong beam, strong panel or plate; Stainless Steel 303 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie.

Part that must bePlastic TPUStainless Steel 303
Stiff rod or tie (tension)461x heavierlighter
Stiff beam (bending)8.44x heavierlighter
Stiff panel or plate2.22x heavierlighter
Strong rod or tie1.79x heavierlighter
Strong beamlighter26% heavier
Strong panel or platelighter1.9x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic TPUStainless Steel 303
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic TPUStainless Steel 303
Strength against density

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