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Plastic TPU vs. Steel AISI 4340

Compare Plastic TPU vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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Plastic TPU3D printed (FDM)
Steel AISI 4340Wrought
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Mechanical
Yield strengthnot given (tensile used)1,035MPasourcetypical, transverse
Ultimate tensile strength23.7MPasourcetypical, stress at break1,140MPasourcetypical, transverse
Flexural strength4.1MPasourcetypicalnot sourced
Elongation at breaknot sourced18%sourcetypical, transverse
Young's modulus (stiffness)0.067GPasourcetypical200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density1,220kg/m³sourcetypical6.43x lighter7,840kg/m³sourcetypical
Strength to weight19.4kN·m/kg132kN·m/kg6.8x higher
Stiffness to weight0.0549MN·m/kg25.5MN·m/kg464x higher
Poisson's rationot sourced0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulusnot sourced75.7GPa
Bulk modulusnot sourced185GPa
Speed of sound234m/s5,049m/s
Thermal
Thermal conductivitynot sourced37.5W/m·Ksourcetypical
Thermal expansionnot sourced11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swingnot sourced56.5µm growth
Specific heatnot sourced448J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced10.7mm²/s
Thermal shock resistancenot sourced11,678W/m
Melting point217°Csourcetypicalnot sourced
Max service temperature50.3°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.Carpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic TPU stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against tensile strength 23.7 MPa for Plastic TPU (43.7x).

Which is lighter, Plastic TPU or Steel AISI 4340?

Plastic TPU is lighter: 1,220 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, Plastic TPU or Steel AISI 4340?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 0.067 GPa for Plastic TPU, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, Plastic TPU or Steel AISI 4340?

For the same stiffness or strength: Steel AISI 4340 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic TPUSteel AISI 4340
Stiff rod or tie (tension)464x heavierlighter
Stiff beam (bending)8.5x heavierlighter
Stiff panel or plate2.24x heavierlighter
Strong rod or tie6.8x heavierlighter
Strong beam1.93x heavierlighter
Strong panel or plate3% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic TPUSteel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic TPUSteel AISI 4340
Strength against density

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