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Titanium Ti-6Al-4V vs. DMLS Ti-6Al-4V ELI Titanium

Compare Titanium Ti-6Al-4V vs. DMLS Ti-6Al-4V ELI Titanium strength, stiffness, weight and thermal properties.

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Titanium Ti-6Al-4VWrought
DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
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Mechanical
Yield strength885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset1,100MPasourcetypical, as built, average of horizontal + vertical (M400)
Ultimate tensile strength940MPasourcetypical, plate, annealed1,270MPasourcetypical, as built, average of horizontal + vertical (M400)
Elongation at break16%sourcetypical, in 2 in., plate annealed8.7%sourcetypical at break, as built (M400)
Young's modulus (stiffness)107–122GPasourcetypical range, 20 °C110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typical
Density4,430kg/m³sourcenominal4,400kg/m³sourcetypical part density (ISO 3369), M400
Strength to weight200kN·m/kg250kN·m/kg25% higher
Stiffness to weight25.8MN·m/kg3% higher25MN·m/kg
Poisson's ratio0.342sourcemean of TIMET measurements0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measured
Shear modulus42.7GPa4% stiffer in shear41GPa
Bulk modulus121GPa116GPa
Speed of sound5,084m/s5,000m/s
Thermal
Thermal conductivity6.6W/m·Ksourcetypical, 20 °C, mill annealed6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Thermal expansion9µm/m·Ksourcetypical, mean 0-100 °C9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)
100 mm part over a 50 °C swing45µm growth45µm growth
Specific heat580J/kg·Ksourcetypical, 20 °C580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Heats up and cools (diffusivity)2.57mm²/s2.59mm²/s
Thermal shock resistance3,730W/m4,825W/m29% more resistant
Melting point1,630–1,650°Csourcemelting range1,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)
Max service temperature400°Csourceupper recommended use temperaturenot sourced
Values forTIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical propertiesEOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Titanium Ti-6Al-4V stronger than DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against 885 MPa for Titanium Ti-6Al-4V (24%).

Which is lighter, Titanium Ti-6Al-4V or DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is lighter: 4,400 kg/m³ against 4,430 kg/m³ for Titanium Ti-6Al-4V.

Which is stiffer, Titanium Ti-6Al-4V or DMLS Ti-6Al-4V ELI Titanium?

Titanium Ti-6Al-4V is stiffer: Young's modulus 115 GPa against 110 GPa for DMLS Ti-6Al-4V ELI Titanium, so the same part in Titanium Ti-6Al-4V deflects less under the same load.

Which is lighter for the same job, Titanium Ti-6Al-4V or DMLS Ti-6Al-4V ELI Titanium?

For the same stiffness or strength: Titanium Ti-6Al-4V is lighter for a stiff rod or tie (tension), stiff beam (bending); DMLS Ti-6Al-4V ELI Titanium is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beTitanium Ti-6Al-4VDMLS Ti-6Al-4V ELI Titanium
Stiff rod or tie (tension)lighter3% heavier
Stiff beam (bending)lighter1% heavier
Stiff panel or plateabout equalabout equal
Strong rod or tie25% heavierlighter
Strong beam16% heavierlighter
Strong panel or plate12% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Titanium Ti-6Al-4V or DMLS Ti-6Al-4V ELI Titanium?

Titanium Ti-6Al-4V conducts heat better: 6.6 W/m·K against 6.6 W/m·K for DMLS Ti-6Al-4V ELI Titanium.

Which expands less with temperature?

Titanium Ti-6Al-4V expands less: 9 µm/m·K against 9 µm/m·K for DMLS Ti-6Al-4V ELI Titanium.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelTitanium Ti-6Al-4VDMLS Ti-6Al-4V ELI Titanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickTitanium Ti-6Al-4VDMLS Ti-6Al-4V ELI Titanium
Strength against density

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