Materials / Compare

Plastic ABS (bulk/injection) vs. Plastic TPU

Compare Plastic ABS (bulk/injection) vs. Plastic TPU strength, stiffness, weight and thermal properties.

Change either side
Plastic ABS (bulk/injection)Bulk polymer (molded or machined)
Plastic TPU3D printed (FDM)
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strength45MPasourcetypical, tensile stress at yield 23 °Cnot given (tensile used)
Ultimate tensile strengthnot sourced23.7MPasourcetypical, stress at break
Flexural strength65MPasourcetypical, 23 °C4.1MPasourcetypical
Elongation at break10%sourcenominal strain at break, 23 °Cnot sourced
Young's modulus (stiffness)2.3GPasourcetypical34.3x stiffer0.067GPasourcetypical
Density1,040kg/m³sourcetypical17% lighter1,220kg/m³sourcetypical
Strength to weight43.3kN·m/kg2.23x higher19.4kN·m/kg
Stiffness to weight2.21MN·m/kg40.3x higher0.0549MN·m/kg
Poisson's ratio0.39sourcetypical, ABS family (Covestro Part and Mold Design guide, Table 3-1)not sourced
Shear modulus0.827GPanot sourced
Bulk modulus3.48GPanot sourced
Speed of sound1,487m/s234m/s
Thermal
Thermal conductivity0.17W/m·Ksourcetypicalnot sourced
Thermal expansion80–110µm/m·Ksourcerangenot sourced
100 mm part over a 50 °C swing475µm growthnot sourced
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistance21.4W/mnot sourced
Melting pointnot sourced217°Csourcetypical
Max service temperature94°CsourceHDT 1.8 MPa (annealed 4 h/80 °C)50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forINEOS Styrolution Terluran GP-22 general-purpose injection-molding ABS, ISO typical values (TDS revision 08/01/2022)Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS (bulk/injection) stronger than Plastic TPU?

Plastic ABS (bulk/injection) is stronger: its yield strength is 45 MPa against tensile strength 23.7 MPa for Plastic TPU (1.9x).

Which is lighter, Plastic ABS (bulk/injection) or Plastic TPU?

Plastic ABS (bulk/injection) is lighter: 1,040 kg/m³ against 1,220 kg/m³ for Plastic TPU.

Which is stiffer, Plastic ABS (bulk/injection) or Plastic TPU?

Plastic ABS (bulk/injection) is stiffer: Young's modulus 2.3 GPa against 0.067 GPa for Plastic TPU, so the same part in Plastic ABS (bulk/injection) deflects less under the same load.

Which is lighter for the same job, Plastic ABS (bulk/injection) or Plastic TPU?

For the same stiffness or strength: Plastic ABS (bulk/injection) is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABS (bulk/injection)Plastic TPU
Stiff rod or tie (tension)lighter40.3x heavier
Stiff beam (bending)lighter6.87x heavier
Stiff panel or platelighter3.81x heavier
Strong rod or tielighter2.23x heavier
Strong beamlighter1.8x heavier
Strong panel or platelighter1.62x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABS (bulk/injection)Plastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABS (bulk/injection)Plastic TPU
Strength against density

Related comparisons