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Plastic ABS vs. FDM ASA

Compare Plastic ABS vs. FDM ASA strength, stiffness, weight and thermal properties.

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Plastic ABS3D printed (FDM)
FDM ASA3D printed (FDM)
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Mechanical
Yield strength38.1MPasourcetypicalnot given (tensile used)
Ultimate tensile strength38.1MPasourcetypical, peak stress (= stress at yield)37MPasourcetypical
Flexural strength61.1MPasourcetypical65MPasourcetypical
Elongation at break4.6%sourcetypical9.2%sourcetypical2x more ductile
Young's modulus (stiffness)1.96GPasourcetypical2.45GPasourcetypical25% stiffer
Density1,100kg/m³sourcetypical1,050kg/m³sourcetypical
Strength to weight34.6kN·m/kg35.2kN·m/kg2% higher
Stiffness to weight1.78MN·m/kg2.33MN·m/kg31% higher
Poisson's ratio0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)not sourced
Shear modulus0.706GPanot sourced
Bulk modulus2.97GPanot sourced
Speed of sound1,336m/s1,528m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typical0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typical
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, range
100 mm part over a 50 °C swing475µm growth475µm growth
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistance21.2W/mnot sourced
Glass transition101°Csourcetypicalnot sourced
Max service temperature86.6°CsourceHDT 0.455 MPa (printed specimens)92°CsourceHDT 1.8 MPa
Values forUltimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.Bambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS and FDM ASA are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS stronger than FDM ASA?

Plastic ABS is stronger: its yield strength is 38.1 MPa against tensile strength 37 MPa for FDM ASA (3%).

Which is lighter, Plastic ABS or FDM ASA?

FDM ASA is lighter: 1,050 kg/m³ against 1,100 kg/m³ for Plastic ABS.

Which is stiffer, Plastic ABS or FDM ASA?

FDM ASA is stiffer: Young's modulus 2.45 GPa against 1.96 GPa for Plastic ABS, so the same part in FDM ASA deflects less under the same load.

Which is lighter for the same job, Plastic ABS or FDM ASA?

For the same stiffness or strength: FDM ASA is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABSFDM ASA
Stiff rod or tie (tension)31% heavierlighter
Stiff beam (bending)17% heavierlighter
Stiff panel or plate13% heavierlighter
Strong rod or tie2% heavierlighter
Strong beam3% heavierlighter
Strong panel or plate3% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic ABS or FDM ASA?

FDM ASA stretches further before it breaks: 9.2% elongation at break against 4.6% for Plastic ABS.

Which conducts heat better, Plastic ABS or FDM ASA?

Plastic ABS conducts heat better: 0.17 W/m·K against 0.17 W/m·K for FDM ASA.

Which expands less with temperature?

Plastic ABS expands less: 95 µm/m·K against 95 µm/m·K for FDM ASA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABSFDM ASA
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABSFDM ASA
Strength against density

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