Materials / Compare

Aluminum 2024-T351 vs. Plastic Nylon PA66

Compare Aluminum 2024-T351 vs. Plastic Nylon PA66 strength, stiffness, weight and thermal properties.

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Aluminum 2024-T351Wrought
Plastic Nylon PA66Bulk polymer (molded or machined)
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Mechanical
Yield strength324MPasourcetypical, 0.2% offset, .500 in dia specimen85MPasourcetypical, dry
Ultimate tensile strength469MPasourcetypicalnot sourced
Elongation at break19%sourcetypical, in 4D30%sourcenominal strain at break, dry
Young's modulus (stiffness)73.1GPasourcetypical3GPasourcetypical, dry
Density2,770kg/m³sourcenominal1,130kg/m³sourcetypical
Strength to weight117kN·m/kg1.55x higher75.2kN·m/kg
Stiffness to weight26.4MN·m/kg9.94x higher2.65MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant), all tempers0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)
Shear modulus27.5GPa25.6x stiffer in shear1.07GPa
Bulk modulus71.7GPa5GPa
Speed of sound5,137m/s1,629m/s
Thermal
Thermal conductivity120W/m·Ksourcetypical, 20 °C0.33W/m·Ksourcetypical
Thermal expansion22.9µm/m·Ksourcetypical, mean 20-100 °C98µm/m·Ksourcelongitudinal, 23-55 °C
100 mm part over a 50 °C swing115µm growth4.28x less490µm growth
Specific heat875J/kg·Ksourcetypical, at 100 °C1,700J/kg·Ksourcetypical
Heats up and cools (diffusivity)49.5mm²/s288x faster0.172mm²/s
Thermal shock resistance15,561W/m272x more resistant57.2W/m
Melting point502–638°Csourcemelting range260°CsourceDSC
Max service temperaturenot sourced101°CsourceIEC 60216 temperature index, 20000 h
Values for2024-T4/T351, Kaiser Aluminum sheet, coil & plate typical datasheet; Poisson from MIL-HDBK-5JBASF Ultramid A3K (PA66, unreinforced injection-moulding grade), Product Information 02/2026, dry values (ISO methods)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 2024-T351 stronger than Plastic Nylon PA66?

Aluminum 2024-T351 is stronger: its yield strength is 324 MPa against 85 MPa for Plastic Nylon PA66 (3.81x).

Which is lighter, Aluminum 2024-T351 or Plastic Nylon PA66?

Plastic Nylon PA66 is lighter: 1,130 kg/m³ against 2,770 kg/m³ for Aluminum 2024-T351.

Which is stiffer, Aluminum 2024-T351 or Plastic Nylon PA66?

Aluminum 2024-T351 is stiffer: Young's modulus 73.1 GPa against 3 GPa for Plastic Nylon PA66, so the same part in Aluminum 2024-T351 deflects less under the same load.

Which is lighter for the same job, Aluminum 2024-T351 or Plastic Nylon PA66?

For the same stiffness or strength: Aluminum 2024-T351 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie; Plastic Nylon PA66 is lighter for a strong panel or plate.

Part that must beAluminum 2024-T351Plastic Nylon PA66
Stiff rod or tie (tension)lighter9.94x heavier
Stiff beam (bending)lighter2.01x heavier
Stiff panel or platelighter18% heavier
Strong rod or tielighter1.55x heavier
Strong beamabout equalabout equal
Strong panel or plate26% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 2024-T351 or Plastic Nylon PA66?

Aluminum 2024-T351 conducts heat better: 120 W/m·K against 0.33 W/m·K for Plastic Nylon PA66.

Which expands less with temperature?

Aluminum 2024-T351 expands less: 22.9 µm/m·K against 98 µm/m·K for Plastic Nylon PA66.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 2024-T351Plastic Nylon PA66
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 2024-T351Plastic Nylon PA66
Strength against density

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