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Aluminum 2024-T351 vs. Zinc Zamak 3

Compare Aluminum 2024-T351 vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Aluminum 2024-T351Wrought
Zinc Zamak 3Cast
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Mechanical
Yield strength324MPasourcetypical, 0.2% offset, .500 in dia specimen221MPasourcetypical
Ultimate tensile strength469MPasourcetypical1.66x stronger283MPasourcetypical
Elongation at break19%sourcetypical, in 4D10%sourcetypical, in 2 in.
Young's modulus (stiffness)73.1GPasourcetypical85.5GPasourcetypical17% stiffer
Density2,770kg/m³sourcenominal6,600kg/m³sourcetypical
Strength to weight117kN·m/kg3.49x higher33.5kN·m/kg
Stiffness to weight26.4MN·m/kg2.04x higher13MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant), all tempers0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus27.5GPa33.7GPa22% stiffer in shear
Bulk modulus71.7GPa62GPa
Speed of sound5,137m/s3,599m/s
Thermal
Thermal conductivity120W/m·Ksourcetypical, 20 °C113W/m·Ksourcetypical
Thermal expansion22.9µm/m·Ksourcetypical, mean 20-100 °C27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing115µm growth20% less137µm growth
Specific heat875J/kg·Ksourcetypical, at 100 °C419J/kg·Ksourcetypical
Heats up and cools (diffusivity)49.5mm²/s21% faster40.9mm²/s
Thermal shock resistance15,561W/m2x more resistant7,782W/m
Melting point502–638°Csourcemelting range381–387°Csourcemelting range
Values for2024-T4/T351, Kaiser Aluminum sheet, coil & plate typical datasheet; Poisson from MIL-HDBK-5JZamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 2024-T351 stronger than Zinc Zamak 3?

Aluminum 2024-T351 is stronger: its yield strength is 324 MPa against 221 MPa for Zinc Zamak 3 (47%).

Which is lighter, Aluminum 2024-T351 or Zinc Zamak 3?

Aluminum 2024-T351 is lighter: 2,770 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, Aluminum 2024-T351 or Zinc Zamak 3?

Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 73.1 GPa for Aluminum 2024-T351, so the same part in Zinc Zamak 3 deflects less under the same load.

Which is lighter for the same job, Aluminum 2024-T351 or Zinc Zamak 3?

For the same stiffness or strength: Aluminum 2024-T351 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 2024-T351Zinc Zamak 3
Stiff rod or tie (tension)lighter2.04x heavier
Stiff beam (bending)lighter2.2x heavier
Stiff panel or platelighter2.26x heavier
Strong rod or tielighter3.49x heavier
Strong beamlighter3.07x heavier
Strong panel or platelighter2.88x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 2024-T351 or Zinc Zamak 3?

Aluminum 2024-T351 conducts heat better: 120 W/m·K against 113 W/m·K for Zinc Zamak 3.

Which expands less with temperature?

Aluminum 2024-T351 expands less: 22.9 µm/m·K against 27.4 µm/m·K for Zinc Zamak 3.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 2024-T351Zinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 2024-T351Zinc Zamak 3
Strength against density

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