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Stainless 304 vs. Zinc Zamak 3

Compare Stainless 304 vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Stainless 304Wrought
Zinc Zamak 3Cast
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Mechanical
Yield strength241MPasourcetypical, annealed, 70 °F (21 °C)221MPasourcetypical
Ultimate tensile strength586MPasourcetypical, annealed, 70 °F (21 °C)283MPasourcetypical
Elongation at break55%sourcetypical, annealed, in 2 in. (50.8 mm)10%sourcetypical, in 2 in.
Young's modulus (stiffness)193GPasourcetypical, in tension85.5GPasourcetypical
Density8,030kg/m³sourcetypical6,600kg/m³sourcetypical22% lighter
Strength to weight30kN·m/kg33.5kN·m/kg12% higher
Stiffness to weight24MN·m/kg1.86x higher13MN·m/kg
Poisson's ratio0.3sourcedesign value (structural stainless steels)0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus74.2GPa2.21x stiffer in shear33.7GPa
Bulk modulus161GPa62GPa
Speed of sound4,903m/s3,599m/s
Thermal
Thermal conductivity16.2W/m·Ksourceat 100 °C113W/m·Ksourcetypical
Thermal expansion16.9µm/m·Ksourcemean, 0–100 °C27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing84.5µm growth1.62x less137µm growth
Specific heat500J/kg·Ksourcemean, 0–100 °C419J/kg·Ksourcetypical
Heats up and cools (diffusivity)4.03mm²/s40.9mm²/s10.1x faster
Thermal shock resistance838W/m7,782W/m9.29x more resistant
Melting point1,399–1,454°Csourcemelting range381–387°Csourcemelting range
Max service temperature899°Csourcecontinuous, oxidation (scaling) limit in airnot sourced
Values forType 304, annealed flat-rolled (Cleveland-Cliffs 304/304L Product Data Bulletin, May 2021); Poisson's ratio from the Nickel Institute/SCI structural stainless design manualZamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Stainless 304 stronger than Zinc Zamak 3?

Stainless 304 is stronger: its yield strength is 241 MPa against 221 MPa for Zinc Zamak 3 (9%).

Which is lighter, Stainless 304 or Zinc Zamak 3?

Zinc Zamak 3 is lighter: 6,600 kg/m³ against 8,030 kg/m³ for Stainless 304.

Which is stiffer, Stainless 304 or Zinc Zamak 3?

Stainless 304 is stiffer: Young's modulus 193 GPa against 85.5 GPa for Zinc Zamak 3, so the same part in Stainless 304 deflects less under the same load.

Which is lighter for the same job, Stainless 304 or Zinc Zamak 3?

For the same stiffness or strength: Stainless 304 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Zinc Zamak 3 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beStainless 304Zinc Zamak 3
Stiff rod or tie (tension)lighter1.86x heavier
Stiff beam (bending)lighter23% heavier
Stiff panel or platelighter8% heavier
Strong rod or tie12% heavierlighter
Strong beam15% heavierlighter
Strong panel or plate17% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Stainless 304 or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 16.2 W/m·K for Stainless 304.

Which expands less with temperature?

Stainless 304 expands less: 16.9 µm/m·K against 27.4 µm/m·K for Zinc Zamak 3.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelStainless 304Zinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickStainless 304Zinc Zamak 3
Strength against density

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