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Iron vs. Stainless 304

Compare Iron vs. Stainless 304 strength, stiffness, weight and thermal properties.

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IronWrought
Stainless 304Wrought
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Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization anneal241MPasourcetypical, annealed, 70 °F (21 °C)
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization anneal586MPasourcetypical, annealed, 70 °F (21 °C)
Elongation at break38%sourcetypical, gauge 4D055%sourcetypical, annealed, in 2 in. (50.8 mm)
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal193GPasourcetypical, in tension
Density7,860kg/m³sourcetypical8,030kg/m³sourcetypical
Strength to weight23.7kN·m/kg30kN·m/kg27% higher
Stiffness to weight26.3MN·m/kg10% higher24MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)0.3sourcedesign value (structural stainless steels)
Shear modulus80.7GPa9% stiffer in shear74.2GPa
Bulk modulus158GPa161GPa
Speed of sound5,132m/s4,903m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °C16.2W/m·Ksourceat 100 °C
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °C16.9µm/m·Ksourcemean, 0–100 °C
100 mm part over a 50 °C swing68.5µm growth23% less84.5µm growth
Specific heat450J/kg·Ksourcetypical500J/kg·Ksourcemean, 0–100 °C
Heats up and cools (diffusivity)20.7mm²/s5.13x faster4.03mm²/s
Thermal shock resistance3,447W/m4.11x more resistant838W/m
Melting point1,532°Csourcetypical1,399–1,454°Csourcemelting range
Max service temperaturenot sourced899°Csourcecontinuous, oxidation (scaling) limit in air
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.Type 304, annealed flat-rolled (Cleveland-Cliffs 304/304L Product Data Bulletin, May 2021); Poisson's ratio from the Nickel Institute/SCI structural stainless design manual

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Iron stronger than Stainless 304?

Stainless 304 is stronger: its yield strength is 241 MPa against 186 MPa for Iron (30%).

Which is lighter, Iron or Stainless 304?

Iron is lighter: 7,860 kg/m³ against 8,030 kg/m³ for Stainless 304.

Which is stiffer, Iron or Stainless 304?

Iron is stiffer: Young's modulus 207 GPa against 193 GPa for Stainless 304, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or Stainless 304?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Stainless 304 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beIronStainless 304
Stiff rod or tie (tension)lighter10% heavier
Stiff beam (bending)lighter6% heavier
Stiff panel or platelighter5% heavier
Strong rod or tie27% heavierlighter
Strong beam16% heavierlighter
Strong panel or plate11% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Iron or Stainless 304?

Iron conducts heat better: 73.2 W/m·K against 16.2 W/m·K for Stainless 304.

Which expands less with temperature?

Iron expands less: 13.7 µm/m·K against 16.9 µm/m·K for Stainless 304.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelIronStainless 304
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickIronStainless 304
Strength against density

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