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Stainless 304 vs. Steel

Compare Stainless 304 vs. Steel strength, stiffness, weight and thermal properties.

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Stainless 304Wrought
SteelWrought
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Mechanical
Yield strength241MPasourcetypical, annealed, 70 °F (21 °C)385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength586MPasourcetypical, annealed, 70 °F (21 °C)505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Elongation at break55%sourcetypical, annealed, in 2 in. (50.8 mm)not sourced
Young's modulus (stiffness)193GPasourcetypical, in tension200GPasourcedesign value (AISC 360-16)
Density8,030kg/m³sourcetypical7,850kg/m³sourcenominal (constructional data)
Strength to weight30kN·m/kg49kN·m/kg1.63x higher
Stiffness to weight24MN·m/kg25.5MN·m/kg6% higher
Poisson's ratio0.3sourcedesign value (structural stainless steels)0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulus74.2GPa76.9GPa4% stiffer in shear
Bulk modulus161GPa167GPa
Speed of sound4,903m/s5,048m/s
Thermal
Thermal conductivity16.2W/m·Ksourceat 100 °C48W/m·Ksourcenominal at 20 °C
Thermal expansion16.9µm/m·Ksourcemean, 0–100 °C12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing84.5µm growth60µm growth41% less
Specific heat500J/kg·Ksourcemean, 0–100 °C460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)4.03mm²/s13mm²/s3.22x faster
Thermal shock resistance838W/m5,390W/m6.43x more resistant
Melting point1,399–1,454°Csourcemelting rangenot sourced
Max service temperature899°Csourcecontinuous, oxidation (scaling) limit in airnot sourced
Values forType 304, annealed flat-rolled (Cleveland-Cliffs 304/304L Product Data Bulletin, May 2021); Poisson's ratio from the Nickel Institute/SCI structural stainless design manualGeneric structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Stainless 304 stronger than Steel?

Steel is stronger: its yield strength is 385 MPa against 241 MPa for Stainless 304 (1.6x).

Which is lighter, Stainless 304 or Steel?

Steel is lighter: 7,850 kg/m³ against 8,030 kg/m³ for Stainless 304.

Which is stiffer, Stainless 304 or Steel?

Steel is stiffer: Young's modulus 200 GPa against 193 GPa for Stainless 304, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, Stainless 304 or Steel?

For the same stiffness or strength: Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beStainless 304Steel
Stiff rod or tie (tension)6% heavierlighter
Stiff beam (bending)4% heavierlighter
Stiff panel or plate4% heavierlighter
Strong rod or tie1.63x heavierlighter
Strong beam40% heavierlighter
Strong panel or plate29% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Stainless 304 or Steel?

Steel conducts heat better: 48 W/m·K against 16.2 W/m·K for Stainless 304.

Which expands less with temperature?

Steel expands less: 12 µm/m·K against 16.9 µm/m·K for Stainless 304.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelStainless 304Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickStainless 304Steel
Strength against density

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