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Aluminum 7050-T7451 vs. Plastic TPU

Compare Aluminum 7050-T7451 vs. Plastic TPU strength, stiffness, weight and thermal properties.

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Aluminum 7050-T7451Wrought
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength469MPasourcetypical, longitudinal, 0.2% offsetnot given (tensile used)
Ultimate tensile strength524MPasourcetypical, longitudinal23.7MPasourcetypical, stress at break
Flexural strengthnot sourced4.1MPasourcetypical
Elongation at break11%sourcetypical, longitudinalnot sourced
Young's modulus (stiffness)70.3GPasourcetypical1,049x stiffer0.067GPasourcetypical
Density2,830kg/m³sourcenominal1,220kg/m³sourcetypical
Strength to weight166kN·m/kg8.53x higher19.4kN·m/kg
Stiffness to weight24.8MN·m/kg452x higher0.0549MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)not sourced
Shear modulus26.4GPanot sourced
Bulk modulus68.9GPanot sourced
Speed of sound4,984m/s234m/s
Thermal
Thermal conductivity157W/m·Ksourcetypical, 20 °Cnot sourced
Thermal expansion23.5µm/m·Ksourcetypical, mean 20-100 °Cnot sourced
100 mm part over a 50 °C swing118µm growthnot sourced
Specific heat860J/kg·Ksourcetypical, at 100 °Cnot sourced
Heats up and cools (diffusivity)64.5mm²/snot sourced
Thermal shock resistance29,862W/mnot sourced
Melting point524–635°Csourcemelting range217°Csourcetypical
Max service temperaturenot sourced50.3°CsourceHDT 0.455 MPa (printed specimens)
Values for7050-T7451 plate, Kaiser Aluminum sheet, coil & plate typical datasheet (longitudinal); Poisson from MIL-HDBK-5JUltimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum 7050-T7451 stronger than Plastic TPU?

Aluminum 7050-T7451 is stronger: its yield strength is 469 MPa against tensile strength 23.7 MPa for Plastic TPU (19.8x).

Which is lighter, Aluminum 7050-T7451 or Plastic TPU?

Plastic TPU is lighter: 1,220 kg/m³ against 2,830 kg/m³ for Aluminum 7050-T7451.

Which is stiffer, Aluminum 7050-T7451 or Plastic TPU?

Aluminum 7050-T7451 is stiffer: Young's modulus 70.3 GPa against 0.067 GPa for Plastic TPU, so the same part in Aluminum 7050-T7451 deflects less under the same load.

Which is lighter for the same job, Aluminum 7050-T7451 or Plastic TPU?

For the same stiffness or strength: Aluminum 7050-T7451 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 7050-T7451Plastic TPU
Stiff rod or tie (tension)lighter452x heavier
Stiff beam (bending)lighter14x heavier
Stiff panel or platelighter4.38x heavier
Strong rod or tielighter8.53x heavier
Strong beamlighter3.15x heavier
Strong panel or platelighter1.92x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 7050-T7451Plastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 7050-T7451Plastic TPU
Strength against density

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