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Aluminum 7050-T7451 vs. Zinc Zamak 3

Compare Aluminum 7050-T7451 vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Aluminum 7050-T7451Wrought
Zinc Zamak 3Cast
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Mechanical
Yield strength469MPasourcetypical, longitudinal, 0.2% offset221MPasourcetypical
Ultimate tensile strength524MPasourcetypical, longitudinal283MPasourcetypical
Elongation at break11%sourcetypical, longitudinal10%sourcetypical, in 2 in.
Young's modulus (stiffness)70.3GPasourcetypical85.5GPasourcetypical22% stiffer
Density2,830kg/m³sourcenominal6,600kg/m³sourcetypical
Strength to weight166kN·m/kg4.95x higher33.5kN·m/kg
Stiffness to weight24.8MN·m/kg1.92x higher13MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus26.4GPa33.7GPa27% stiffer in shear
Bulk modulus68.9GPa62GPa
Speed of sound4,984m/s3,599m/s
Thermal
Thermal conductivity157W/m·Ksourcetypical, 20 °C113W/m·Ksourcetypical
Thermal expansion23.5µm/m·Ksourcetypical, mean 20-100 °C27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing118µm growth17% less137µm growth
Specific heat860J/kg·Ksourcetypical, at 100 °C419J/kg·Ksourcetypical
Heats up and cools (diffusivity)64.5mm²/s1.58x faster40.9mm²/s
Thermal shock resistance29,862W/m3.84x more resistant7,782W/m
Melting point524–635°Csourcemelting range381–387°Csourcemelting range
Values for7050-T7451 plate, Kaiser Aluminum sheet, coil & plate typical datasheet (longitudinal); Poisson from MIL-HDBK-5JZamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 7050-T7451 stronger than Zinc Zamak 3?

Aluminum 7050-T7451 is stronger: its yield strength is 469 MPa against 221 MPa for Zinc Zamak 3 (2.12x).

Which is lighter, Aluminum 7050-T7451 or Zinc Zamak 3?

Aluminum 7050-T7451 is lighter: 2,830 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, Aluminum 7050-T7451 or Zinc Zamak 3?

Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 70.3 GPa for Aluminum 7050-T7451, so the same part in Zinc Zamak 3 deflects less under the same load.

Which is lighter for the same job, Aluminum 7050-T7451 or Zinc Zamak 3?

For the same stiffness or strength: Aluminum 7050-T7451 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 7050-T7451Zinc Zamak 3
Stiff rod or tie (tension)lighter1.92x heavier
Stiff beam (bending)lighter2.11x heavier
Stiff panel or platelighter2.18x heavier
Strong rod or tielighter4.95x heavier
Strong beamlighter3.85x heavier
Strong panel or platelighter3.4x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 7050-T7451 or Zinc Zamak 3?

Aluminum 7050-T7451 conducts heat better: 157 W/m·K against 113 W/m·K for Zinc Zamak 3.

Which expands less with temperature?

Aluminum 7050-T7451 expands less: 23.5 µm/m·K against 27.4 µm/m·K for Zinc Zamak 3.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 7050-T7451Zinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 7050-T7451Zinc Zamak 3
Strength against density

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