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DMLS AlSi10Mg Aluminum vs. Brass C260

Compare DMLS AlSi10Mg Aluminum vs. Brass C260 strength, stiffness, weight and thermal properties.

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DMLS AlSi10Mg Aluminum3D printed metal (DMLS)
Brass C260Wrought
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Mechanical
Yield strength270MPasourcetypical, as manufactured, horizontal345MPasourcenominal, strip/flat, 0.5% extension (not 0.2% offset)
Ultimate tensile strength450MPasourcetypical, as manufactured, horizontal427MPasourcenominal, strip/flat
Elongation at break10.2%sourcetypical at break, as manufactured, horizontal23%sourcenominal, in 2.0 in., strip/flat
Young's modulus (stiffness)72GPasourcesame material and process, different machine maker: Renishaw RenAM 500, 30 µm, as built, horizontal (XY)110GPasourcetypical, temper-independent
Density2,670kg/m³sourcetypical part density (ISO 3369), EOS M 290, AlSi10Mg_030_FlexM291 (30 µm)8,525kg/m³sourcenominal
Strength to weight101kN·m/kg2.5x higher40.5kN·m/kg
Stiffness to weight27MN·m/kg2.08x higher12.9MN·m/kg
Poisson's ratio0.33sourcebase material: cast Al-Si-Mg alloy 359.0 (Al-9Si-0.6Mg, closest MIL-HDBK-5J alloy to AlSi10Mg / EN AC-43000)0.34sourcereference value at room temperature (Wieland-M30 = CuZn30 = C26000, rolled products)
Shear modulus27.1GPa41.2GPa1.52x stiffer in shear
Bulk modulus70.6GPa115GPa
Speed of sound5,193m/s3,597m/s
Thermal
Thermal conductivity110W/m·Ksourcetypical, as manufactured, horizontal (ISO 22007-2)121W/m·Ksourcetypical, 20 °C
Thermal expansion20µm/m·Ksourcemean 25-100 °C, ASTM E22820µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swing100µm growth100µm growth
Specific heat963J/kg·Ksourcebase material: cast Al-Si-Mg alloy 359.0 (MIL-HDBK-5J), at 100 °C377J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)42.8mm²/s13% faster37.7mm²/s
Thermal shock resistance13,819W/m10% more resistant12,510W/m
Melting pointnot sourced916–954°Csourcesolidus-liquidus
Values forEOS Aluminium AlSi10Mg (powder 9011-0024), EOS M 290 | 30 µm process (AlSi10Mg_FlexM291 2.01), as manufactured, horizontal; machined (turned) specimens, ISO 6892-1 B10C26000 cartridge brass, H02 half hard flat/strip: CDA Electronic Connector Design Guide (mechanical) + CDA alloy page (physical)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS AlSi10Mg Aluminum is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS AlSi10Mg Aluminum stronger than Brass C260?

Brass C260 is stronger: its yield strength is 345 MPa against 270 MPa for DMLS AlSi10Mg Aluminum (28%).

Which is lighter, DMLS AlSi10Mg Aluminum or Brass C260?

DMLS AlSi10Mg Aluminum is lighter: 2,670 kg/m³ against 8,525 kg/m³ for Brass C260.

Which is stiffer, DMLS AlSi10Mg Aluminum or Brass C260?

Brass C260 is stiffer: Young's modulus 110 GPa against 72 GPa for DMLS AlSi10Mg Aluminum, so the same part in Brass C260 deflects less under the same load.

Which is lighter for the same job, DMLS AlSi10Mg Aluminum or Brass C260?

For the same stiffness or strength: DMLS AlSi10Mg Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beDMLS AlSi10Mg AluminumBrass C260
Stiff rod or tie (tension)lighter2.08x heavier
Stiff beam (bending)lighter2.58x heavier
Stiff panel or platelighter2.77x heavier
Strong rod or tielighter2.5x heavier
Strong beamlighter2.71x heavier
Strong panel or platelighter2.82x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, DMLS AlSi10Mg Aluminum or Brass C260?

Brass C260 conducts heat better: 121 W/m·K against 110 W/m·K for DMLS AlSi10Mg Aluminum.

Which expands less with temperature?

DMLS AlSi10Mg Aluminum expands less: 20 µm/m·K against 20 µm/m·K for Brass C260.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelDMLS AlSi10Mg AluminumBrass C260
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickDMLS AlSi10Mg AluminumBrass C260
Strength against density

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