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DMLS AlSi10Mg Aluminum vs. Brass C360

Compare DMLS AlSi10Mg Aluminum vs. Brass C360 strength, stiffness, weight and thermal properties.

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DMLS AlSi10Mg Aluminum3D printed metal (DMLS)
Brass C360Wrought
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Mechanical
Yield strength270MPasourcetypical, as manufactured, horizontal310MPasourcetypical, 0.5% extension under load
Ultimate tensile strength450MPasourcetypical, as manufactured, horizontal400MPasourcetypical
Elongation at break10.2%sourcetypical at break, as manufactured, horizontal25%sourcetypical, 1 in. rod
Young's modulus (stiffness)72GPasourcesame material and process, different machine maker: Renishaw RenAM 500, 30 µm, as built, horizontal (XY)96.5GPasourcetypical, temper-independent
Density2,670kg/m³sourcetypical part density (ISO 3369), EOS M 290, AlSi10Mg_030_FlexM291 (30 µm)8,498kg/m³sourcenominal
Strength to weight101kN·m/kg2.77x higher36.5kN·m/kg
Stiffness to weight27MN·m/kg2.37x higher11.4MN·m/kg
Poisson's ratio0.33sourcebase material: cast Al-Si-Mg alloy 359.0 (Al-9Si-0.6Mg, closest MIL-HDBK-5J alloy to AlSi10Mg / EN AC-43000)0.34sourcebase material: leaded free-machining brass CuZn39Pb2 (C37700), Wieland-Z30 rolled products, reference value at room temperature
Shear modulus27.1GPa36GPa33% stiffer in shear
Bulk modulus70.6GPa101GPa
Speed of sound5,193m/s3,370m/s
Thermal
Thermal conductivity110W/m·Ksourcetypical, as manufactured, horizontal (ISO 22007-2)116W/m·Ksourcetypical, 20 °C
Thermal expansion20µm/m·Ksourcemean 25-100 °C, ASTM E22820.5µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swing100µm growth3% less103µm growth
Specific heat963J/kg·Ksourcebase material: cast Al-Si-Mg alloy 359.0 (MIL-HDBK-5J), at 100 °C377J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)42.8mm²/s18% faster36.2mm²/s
Thermal shock resistance13,819W/m15% more resistant11,997W/m
Melting pointnot sourced888–899°Csourcesolidus-liquidus
Values forEOS Aluminium AlSi10Mg (powder 9011-0024), EOS M 290 | 30 µm process (AlSi10Mg_FlexM291 2.01), as manufactured, horizontal; machined (turned) specimens, ISO 6892-1 B10C36000 free-cutting brass, H02 half-hard rod 1 in. section (20% cold work), copper.org typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS AlSi10Mg Aluminum is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS AlSi10Mg Aluminum stronger than Brass C360?

Brass C360 is stronger: its yield strength is 310 MPa against 270 MPa for DMLS AlSi10Mg Aluminum (15%).

Which is lighter, DMLS AlSi10Mg Aluminum or Brass C360?

DMLS AlSi10Mg Aluminum is lighter: 2,670 kg/m³ against 8,498 kg/m³ for Brass C360.

Which is stiffer, DMLS AlSi10Mg Aluminum or Brass C360?

Brass C360 is stiffer: Young's modulus 96.5 GPa against 72 GPa for DMLS AlSi10Mg Aluminum, so the same part in Brass C360 deflects less under the same load.

Which is lighter for the same job, DMLS AlSi10Mg Aluminum or Brass C360?

For the same stiffness or strength: DMLS AlSi10Mg Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beDMLS AlSi10Mg AluminumBrass C360
Stiff rod or tie (tension)lighter2.37x heavier
Stiff beam (bending)lighter2.75x heavier
Stiff panel or platelighter2.89x heavier
Strong rod or tielighter2.77x heavier
Strong beamlighter2.9x heavier
Strong panel or platelighter2.97x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, DMLS AlSi10Mg Aluminum or Brass C360?

Brass C360 conducts heat better: 116 W/m·K against 110 W/m·K for DMLS AlSi10Mg Aluminum.

Which expands less with temperature?

DMLS AlSi10Mg Aluminum expands less: 20 µm/m·K against 20.5 µm/m·K for Brass C360.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelDMLS AlSi10Mg AluminumBrass C360
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickDMLS AlSi10Mg AluminumBrass C360
Strength against density

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