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DMLS AlSi10Mg Aluminum vs. Copper C110

Compare DMLS AlSi10Mg Aluminum vs. Copper C110 strength, stiffness, weight and thermal properties.

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DMLS AlSi10Mg Aluminum3D printed metal (DMLS)
Copper C110Wrought
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Mechanical
Yield strength270MPasourcetypical, as manufactured, horizontal69MPasourcetypical, 0.5% extension under load
Ultimate tensile strength450MPasourcetypical, as manufactured, horizontal221MPasourcetypical
Elongation at break10.2%sourcetypical at break, as manufactured, horizontal55%sourcetypical, 1 in. rod
Young's modulus (stiffness)72GPasourcesame material and process, different machine maker: Renishaw RenAM 500, 30 µm, as built, horizontal (XY)117GPasourcetypical
Density2,670kg/m³sourcetypical part density (ISO 3369), EOS M 290, AlSi10Mg_030_FlexM291 (30 µm)8,913kg/m³sourcenominal
Strength to weight101kN·m/kg13.1x higher7.74kN·m/kg
Stiffness to weight27MN·m/kg2.05x higher13.1MN·m/kg
Poisson's ratio0.33sourcebase material: cast Al-Si-Mg alloy 359.0 (Al-9Si-0.6Mg, closest MIL-HDBK-5J alloy to AlSi10Mg / EN AC-43000)0.34sourcereference value at room temperature (Wieland-K32 = Cu-ETP = C11000, rolled products)
Shear modulus27.1GPa43.7GPa1.62x stiffer in shear
Bulk modulus70.6GPa122GPa
Speed of sound5,193m/s3,626m/s
Thermal
Thermal conductivity110W/m·Ksourcetypical, as manufactured, horizontal (ISO 22007-2)391W/m·Ksourcetypical, 20 °C
Thermal expansion20µm/m·Ksourcemean 25-100 °C, ASTM E22816.9µm/m·Ksourcetypical, mean 20-100 °C
100 mm part over a 50 °C swing100µm growth84.5µm growth18% less
Specific heat963J/kg·Ksourcebase material: cast Al-Si-Mg alloy 359.0 (MIL-HDBK-5J), at 100 °C385J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)42.8mm²/s114mm²/s2.66x faster
Thermal shock resistance13,819W/m1.54x more resistant8,992W/m
Melting pointnot sourced1,065–1,083°Csourcesolidus-liquidus
Values forEOS Aluminium AlSi10Mg (powder 9011-0024), EOS M 290 | 30 µm process (AlSi10Mg_FlexM291 2.01), as manufactured, horizontal; machined (turned) specimens, ISO 6892-1 B10C11000 ETP copper, annealed to 0.050 mm grain size (OS050), 1 in. rod, copper.org typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS AlSi10Mg Aluminum is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS AlSi10Mg Aluminum stronger than Copper C110?

DMLS AlSi10Mg Aluminum is stronger: its yield strength is 270 MPa against 69 MPa for Copper C110 (3.91x).

Which is lighter, DMLS AlSi10Mg Aluminum or Copper C110?

DMLS AlSi10Mg Aluminum is lighter: 2,670 kg/m³ against 8,913 kg/m³ for Copper C110.

Which is stiffer, DMLS AlSi10Mg Aluminum or Copper C110?

Copper C110 is stiffer: Young's modulus 117 GPa against 72 GPa for DMLS AlSi10Mg Aluminum, so the same part in Copper C110 deflects less under the same load.

Which is lighter for the same job, DMLS AlSi10Mg Aluminum or Copper C110?

For the same stiffness or strength: DMLS AlSi10Mg Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beDMLS AlSi10Mg AluminumCopper C110
Stiff rod or tie (tension)lighter2.05x heavier
Stiff beam (bending)lighter2.62x heavier
Stiff panel or platelighter2.84x heavier
Strong rod or tielighter13.1x heavier
Strong beamlighter8.29x heavier
Strong panel or platelighter6.6x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, DMLS AlSi10Mg Aluminum or Copper C110?

Copper C110 conducts heat better: 391 W/m·K against 110 W/m·K for DMLS AlSi10Mg Aluminum.

Which expands less with temperature?

Copper C110 expands less: 16.9 µm/m·K against 20 µm/m·K for DMLS AlSi10Mg Aluminum.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelDMLS AlSi10Mg AluminumCopper C110
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickDMLS AlSi10Mg AluminumCopper C110
Strength against density

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