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DMLS AlSi10Mg Aluminum vs. Titanium

Compare DMLS AlSi10Mg Aluminum vs. Titanium strength, stiffness, weight and thermal properties.

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DMLS AlSi10Mg Aluminum3D printed metal (DMLS)
TitaniumWrought
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Mechanical
Yield strength270MPasourcetypical, as manufactured, horizontal885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength450MPasourcetypical, as manufactured, horizontal940MPasourcetypical, plate, annealed
Elongation at break10.2%sourcetypical at break, as manufactured, horizontal16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)72GPasourcesame material and process, different machine maker: Renishaw RenAM 500, 30 µm, as built, horizontal (XY)107–122GPasourcetypical range, 20 °C
Density2,670kg/m³sourcetypical part density (ISO 3369), EOS M 290, AlSi10Mg_030_FlexM291 (30 µm)4,430kg/m³sourcenominal
Strength to weight101kN·m/kg200kN·m/kg1.98x higher
Stiffness to weight27MN·m/kg4% higher25.8MN·m/kg
Poisson's ratio0.33sourcebase material: cast Al-Si-Mg alloy 359.0 (Al-9Si-0.6Mg, closest MIL-HDBK-5J alloy to AlSi10Mg / EN AC-43000)0.342sourcemean of TIMET measurements
Shear modulus27.1GPa42.7GPa1.58x stiffer in shear
Bulk modulus70.6GPa121GPa
Speed of sound5,193m/s5,084m/s
Thermal
Thermal conductivity110W/m·Ksourcetypical, as manufactured, horizontal (ISO 22007-2)6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion20µm/m·Ksourcemean 25-100 °C, ASTM E2289µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing100µm growth45µm growth2.22x less
Specific heat963J/kg·Ksourcebase material: cast Al-Si-Mg alloy 359.0 (MIL-HDBK-5J), at 100 °C580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)42.8mm²/s16.7x faster2.57mm²/s
Thermal shock resistance13,819W/m3.71x more resistant3,730W/m
Melting pointnot sourced1,630–1,650°Csourcemelting range
Max service temperaturenot sourced400°Csourceupper recommended use temperature
Values forEOS Aluminium AlSi10Mg (powder 9011-0024), EOS M 290 | 30 µm process (AlSi10Mg_FlexM291 2.01), as manufactured, horizontal; machined (turned) specimens, ISO 6892-1 B10TIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS AlSi10Mg Aluminum is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS AlSi10Mg Aluminum stronger than Titanium?

Titanium is stronger: its yield strength is 885 MPa against 270 MPa for DMLS AlSi10Mg Aluminum (3.28x).

Which is lighter, DMLS AlSi10Mg Aluminum or Titanium?

DMLS AlSi10Mg Aluminum is lighter: 2,670 kg/m³ against 4,430 kg/m³ for Titanium.

Which is stiffer, DMLS AlSi10Mg Aluminum or Titanium?

Titanium is stiffer: Young's modulus 115 GPa against 72 GPa for DMLS AlSi10Mg Aluminum, so the same part in Titanium deflects less under the same load.

Which is lighter for the same job, DMLS AlSi10Mg Aluminum or Titanium?

For the same stiffness or strength: DMLS AlSi10Mg Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Titanium is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beDMLS AlSi10Mg AluminumTitanium
Stiff rod or tie (tension)lighter4% heavier
Stiff beam (bending)lighter32% heavier
Stiff panel or platelighter42% heavier
Strong rod or tie1.98x heavierlighter
Strong beam33% heavierlighter
Strong panel or plate9% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, DMLS AlSi10Mg Aluminum or Titanium?

DMLS AlSi10Mg Aluminum conducts heat better: 110 W/m·K against 6.6 W/m·K for Titanium.

Which expands less with temperature?

Titanium expands less: 9 µm/m·K against 20 µm/m·K for DMLS AlSi10Mg Aluminum.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelDMLS AlSi10Mg AluminumTitanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickDMLS AlSi10Mg AluminumTitanium
Strength against density

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