JIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.
C11000 ETP copper, annealed to 0.050 mm grain size (OS050), 1 in. rod, copper.org typical values
Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions
Is Aluminum ADC12 stronger than Copper C110?
Aluminum ADC12 is stronger: its yield strength is 149 MPa against 69 MPa for Copper C110 (2.16x).
Which is lighter, Aluminum ADC12 or Copper C110?
Aluminum ADC12 is lighter: 2,680 kg/m³ against 8,913 kg/m³ for Copper C110.
Which is stiffer, Aluminum ADC12 or Copper C110?
Copper C110 is stiffer: Young's modulus 117 GPa against 79.8 GPa for Aluminum ADC12, so the same part in Copper C110 deflects less under the same load.
Which is lighter for the same job, Aluminum ADC12 or Copper C110?
For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.
Part that must be
Aluminum ADC12
Copper C110
Stiff rod or tie (tension)
lighter
2.26x heavier
Stiff beam (bending)
lighter
2.74x heavier
Stiff panel or plate
lighter
2.93x heavier
Strong rod or tie
lighter
7.18x heavier
Strong beam
lighter
5.56x heavier
Strong panel or plate
lighter
4.89x heavier
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which conducts heat better, Aluminum ADC12 or Copper C110?
Copper C110 conducts heat better: 391 W/m·K against 125 W/m·K for Aluminum ADC12.
Which expands less with temperature?
Copper C110 expands less: 16.9 µm/m·K against 21 µm/m·K for Aluminum ADC12.