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Aluminum ADC12 vs. DMLS Ti-6Al-4V ELI Titanium

Compare Aluminum ADC12 vs. DMLS Ti-6Al-4V ELI Titanium strength, stiffness, weight and thermal properties.

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Aluminum ADC12Cast
DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
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Mechanical
Yield strength149MPasourceone test result, 0.2% proof stress, as cast, ASTM tensile bar (Daiki)1,100MPasourcetypical, as built, average of horizontal + vertical (M400)
Ultimate tensile strength345MPasourceone test result, as cast, ASTM tensile bar (Daiki)1,270MPasourcetypical, as built, average of horizontal + vertical (M400)
Elongation at break2.3%sourceone test result, as cast, ASTM tensile bar (Daiki)8.7%sourcetypical at break, as built (M400)
Young's modulus (stiffness)79.8GPasourcestandard value (S.S.Aluminum)110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typical
Density2,680kg/m³sourcemeasured (Daiki)4,400kg/m³sourcetypical part density (ISO 3369), M400
Strength to weight55.6kN·m/kg250kN·m/kg4.5x higher
Stiffness to weight29.8MN·m/kg19% higher25MN·m/kg
Poisson's rationot sourced0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measured
Shear modulusnot sourced41GPa
Bulk modulusnot sourced116GPa
Speed of sound5,457m/s5,000m/s
Thermal
Thermal conductivity125W/m·Ksourcemeasured on specimens cut from a 50 x 100 x 5 mm flat die casting (Daiki)6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Thermal expansion21µm/m·Ksourcemeasured, temperature range not stated (Daiki)9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)
100 mm part over a 50 °C swing105µm growth45µm growth2.33x less
Specific heat911J/kg·Ksourcemeasured (Daiki)580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Heats up and cools (diffusivity)51.2mm²/s19.8x faster2.59mm²/s
Thermal shock resistancenot sourced4,825W/m
Melting point515–582°Csourcesolidus-liquidus (Daiki)1,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)
Values forJIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.EOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum ADC12 stronger than DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against 149 MPa for Aluminum ADC12 (7.38x).

Which is lighter, Aluminum ADC12 or DMLS Ti-6Al-4V ELI Titanium?

Aluminum ADC12 is lighter: 2,680 kg/m³ against 4,400 kg/m³ for DMLS Ti-6Al-4V ELI Titanium.

Which is stiffer, Aluminum ADC12 or DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is stiffer: Young's modulus 110 GPa against 79.8 GPa for Aluminum ADC12, so the same part in DMLS Ti-6Al-4V ELI Titanium deflects less under the same load.

Which is lighter for the same job, Aluminum ADC12 or DMLS Ti-6Al-4V ELI Titanium?

For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; DMLS Ti-6Al-4V ELI Titanium is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum ADC12DMLS Ti-6Al-4V ELI Titanium
Stiff rod or tie (tension)lighter19% heavier
Stiff beam (bending)lighter40% heavier
Stiff panel or platelighter48% heavier
Strong rod or tie4.5x heavierlighter
Strong beam2.31x heavierlighter
Strong panel or plate1.65x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum ADC12 or DMLS Ti-6Al-4V ELI Titanium?

Aluminum ADC12 conducts heat better: 125 W/m·K against 6.6 W/m·K for DMLS Ti-6Al-4V ELI Titanium.

Which expands less with temperature?

DMLS Ti-6Al-4V ELI Titanium expands less: 9 µm/m·K against 21 µm/m·K for Aluminum ADC12.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12DMLS Ti-6Al-4V ELI Titanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12DMLS Ti-6Al-4V ELI Titanium
Strength against density

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