Materials / Compare

Aluminum ADC12 vs. PCB Laminate FR-4

Compare Aluminum ADC12 vs. PCB Laminate FR-4 strength, stiffness, weight and thermal properties.

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Aluminum ADC12Cast
PCB Laminate FR-4Composite
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Mechanical
Yield strength149MPasourceone test result, 0.2% proof stress, as cast, ASTM tensile bar (Daiki)not given (tensile used)
Ultimate tensile strength345MPasourceone test result, as cast, ASTM tensile bar (Daiki)246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039)
Flexural strengthnot sourced531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B)
Elongation at break2.3%sourceone test result, as cast, ASTM tensile bar (Daiki)not sourced
Young's modulus (stiffness)79.8GPasourcestandard value (S.S.Aluminum)21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2)
Density2,680kg/m³sourcemeasured (Daiki)1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR
Strength to weight55.6kN·m/kg164kN·m/kg2.95x higher
Stiffness to weight29.8MN·m/kg2.4x higher12.4MN·m/kg
Poisson's rationot sourced0.171–0.177sourcetypical, in-plane: cross direction .. length direction
Shear modulusnot sourced10.2GPa
Bulk modulusnot sourced12.2GPa
Speed of sound5,457m/s3,525m/s
Thermal
Thermal conductivity125W/m·Ksourcemeasured on specimens cut from a 50 x 100 x 5 mm flat die casting (Daiki)0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet
Thermal expansion21µm/m·Ksourcemeasured, temperature range not stated (Daiki)13–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)
100 mm part over a 50 °C swing105µm growth67.5µm growth1.56x less
Specific heat911J/kg·Ksourcemeasured (Daiki)1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR
Heats up and cools (diffusivity)51.2mm²/s319x faster0.16mm²/s
Thermal shock resistancenot sourced324W/m
Melting point515–582°Csourcesolidus-liquidus (Daiki)not sourced
Glass transitionnot sourced180°Csourcetypical, DSC (IPC-TM-650 2.4.25C)
Max service temperaturenot sourced130°CsourceUL Relative Thermal Index (UL 796)
Values forJIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.Isola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum ADC12 stronger than PCB Laminate FR-4?

PCB Laminate FR-4 is stronger: its tensile strength is 315 MPa against yield strength 149 MPa for Aluminum ADC12 (2.12x).

Which is lighter, Aluminum ADC12 or PCB Laminate FR-4?

PCB Laminate FR-4 is lighter: 1,920 kg/m³ against 2,680 kg/m³ for Aluminum ADC12.

Which is stiffer, Aluminum ADC12 or PCB Laminate FR-4?

Aluminum ADC12 is stiffer: Young's modulus 79.8 GPa against 23.9 GPa for PCB Laminate FR-4, so the same part in Aluminum ADC12 deflects less under the same load.

Which is lighter for the same job, Aluminum ADC12 or PCB Laminate FR-4?

For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; PCB Laminate FR-4 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum ADC12PCB Laminate FR-4
Stiff rod or tie (tension)lighter2.4x heavier
Stiff beam (bending)lighter31% heavier
Stiff panel or platelighter7% heavier
Strong rod or tie2.95x heavierlighter
Strong beam2.3x heavierlighter
Strong panel or plate2.03x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum ADC12 or PCB Laminate FR-4?

Aluminum ADC12 conducts heat better: 125 W/m·K against 0.4 W/m·K for PCB Laminate FR-4.

Which expands less with temperature?

PCB Laminate FR-4 expands less: 13.5 µm/m·K against 21 µm/m·K for Aluminum ADC12.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12PCB Laminate FR-4
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12PCB Laminate FR-4
Strength against density

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