Materials / Compare

PCB Laminate FR-4 vs. Plastic PPS GF40

Compare PCB Laminate FR-4 vs. Plastic PPS GF40 strength, stiffness, weight and thermal properties.

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PCB Laminate FR-4Composite
Plastic PPS GF40Bulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039)195MPasourcetensile strength, 5 mm/min
Flexural strength531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B)285MPasourceflexural strength at break
Elongation at breaknot sourced1.9%sourcestrain at break, 5 mm/min
Young's modulus (stiffness)21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2)14.7GPasourcetypical, 1 mm/min
Density1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR1,650kg/m³sourcetypical
Strength to weight164kN·m/kg39% higher118kN·m/kg
Stiffness to weight12.4MN·m/kg39% higher8.91MN·m/kg
Poisson's ratio0.171–0.177sourcetypical, in-plane: cross direction .. length direction0.35sourceglass-reinforced Fortron PPS (class value, not grade-specific)
Shear modulus10.2GPa1.87x stiffer in shear5.44GPa
Bulk modulus12.2GPa16.3GPa
Speed of sound3,525m/s2,985m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet0.2W/m·Ksource40% glass-reinforced Fortron, 25 °C (not grade-specific)
Thermal expansion13–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)12µm/m·Ksourceparallel (flow), mean -50 to 90 °C
100 mm part over a 50 °C swing67.5µm growth60µm growth12% less
Specific heat1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HRnot sourced
Heats up and cools (diffusivity)0.16mm²/snot sourced
Thermal shock resistance324W/m2.25x more resistant144W/m
Melting pointnot sourced280°CsourceDSC, 10 °C/min
Glass transition180°Csourcetypical, DSC (IPC-TM-650 2.4.25C)90°CsourceDSC, 10 °C/min
Max service temperature130°CsourceUL Relative Thermal Index (UL 796)270°CsourceHDT 1.8 MPa
Values forIsola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material.Celanese Fortron 1140L4 (PPS, 40% glass fibre), injection moulding; FORTRON PPS Short-Term Properties Guide (PPS-012, 2016); thermal conductivity and Poisson for 40% glass-reinforced Fortron from the Fortron PPS Design Manual (PPS-050, 2013).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is PCB Laminate FR-4 stronger than Plastic PPS GF40?

PCB Laminate FR-4 is stronger: its tensile strength is 315 MPa against 195 MPa for Plastic PPS GF40 (1.62x).

Which is lighter, PCB Laminate FR-4 or Plastic PPS GF40?

Plastic PPS GF40 is lighter: 1,650 kg/m³ against 1,920 kg/m³ for PCB Laminate FR-4.

Which is stiffer, PCB Laminate FR-4 or Plastic PPS GF40?

PCB Laminate FR-4 is stiffer: Young's modulus 23.9 GPa against 14.7 GPa for Plastic PPS GF40, so the same part in PCB Laminate FR-4 deflects less under the same load.

Which is lighter for the same job, PCB Laminate FR-4 or Plastic PPS GF40?

For the same stiffness or strength: PCB Laminate FR-4 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam, strong panel or plate.

Part that must bePCB Laminate FR-4Plastic PPS GF40
Stiff rod or tie (tension)lighter39% heavier
Stiff beam (bending)lighter9% heavier
Stiff panel or plateabout equalabout equal
Strong rod or tielighter39% heavier
Strong beamlighter18% heavier
Strong panel or platelighter9% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, PCB Laminate FR-4 or Plastic PPS GF40?

PCB Laminate FR-4 conducts heat better: 0.4 W/m·K against 0.2 W/m·K for Plastic PPS GF40.

Which expands less with temperature?

Plastic PPS GF40 expands less: 12 µm/m·K against 13.5 µm/m·K for PCB Laminate FR-4.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic LCP GF30PCB Laminate FR-4Plastic PPS GF40
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic LCP GF30PCB Laminate FR-4Plastic PPS GF40
Strength against density

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