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PCB Board FR-4, 2 copper planes vs. Plastic PPS GF40

Compare PCB Board FR-4, 2 copper planes vs. Plastic PPS GF40 strength, stiffness, weight and thermal properties.

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PCB Board FR-4, 2 copper planesComposite
Plastic PPS GF40Bulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength246–385MPasourcethe bare laminate's (fr4-370hr), in-plane: cross direction .. length direction (ASTM D3039)195MPasourcetensile strength, 5 mm/min
Flexural strengthnot sourced285MPasourceflexural strength at break
Elongation at breaknot sourced1.9%sourcestrain at break, 5 mm/min
Young's modulus (stiffness)21.9–25.8GPasourcethe bare laminate's (fr4-370hr), in-plane: cross direction .. length direction (ASTM D790-15e2); the copper planes are left out14.7GPasourcetypical, 1 mm/min
Densitynot sourced1,650kg/m³sourcetypical
Strength to weightnot sourced118kN·m/kg
Stiffness to weightnot sourced8.91MN·m/kg
Poisson's ratio0.171–0.177sourcethe bare laminate's (fr4-370hr), in-plane: cross direction .. length direction0.35sourceglass-reinforced Fortron PPS (class value, not grade-specific)
Shear modulus10.2GPa1.87x stiffer in shear5.44GPa
Bulk modulus12.2GPa16.3GPa
Speed of soundnot sourced2,985m/s
Thermal
Thermal conductivitynot sourced0.2W/m·Ksource40% glass-reinforced Fortron, 25 °C (not grade-specific)
Thermal expansion13–14µm/m·Ksourcethe bare laminate's (fr4-370hr), in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)12µm/m·Ksourceparallel (flow), mean -50 to 90 °C
100 mm part over a 50 °C swing67.5µm growth60µm growth12% less
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourced144W/m
Melting pointnot sourced280°CsourceDSC, 10 °C/min
Glass transitionnot sourced90°CsourceDSC, 10 °C/min
Max service temperaturenot sourced270°CsourceHDT 1.8 MPa
Values forA whole circuit board read as one orthotropic plate: the JEDEC high-K thermal test board (JESD51-7, "2s2p"), 0.062 in (1.575 mm) thick with two internal solid copper planes 0.0014 in (1 oz) thick, as Texas Instruments SZZA017A Table 1 gives it. Copper C110 and the Isola 370HR laminate from this library; the layers conduct in parallel along the board and in series through it (boardStackup.ts). Its two 0.0028 in trace layers cover little of the board and are left out; vias are ignored. Mechanical values are the bare laminate's.Celanese Fortron 1140L4 (PPS, 40% glass fibre), injection moulding; FORTRON PPS Short-Term Properties Guide (PPS-012, 2016); thermal conductivity and Poisson for 40% glass-reinforced Fortron from the Fortron PPS Design Manual (PPS-050, 2013).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is PCB Board FR-4, 2 copper planes stronger than Plastic PPS GF40?

PCB Board FR-4, 2 copper planes is stronger: its tensile strength is 315 MPa against 195 MPa for Plastic PPS GF40 (1.62x).

Which is stiffer, PCB Board FR-4, 2 copper planes or Plastic PPS GF40?

PCB Board FR-4, 2 copper planes is stiffer: Young's modulus 23.9 GPa against 14.7 GPa for Plastic PPS GF40, so the same part in PCB Board FR-4, 2 copper planes deflects less under the same load.

Which expands less with temperature?

Plastic PPS GF40 expands less: 12 µm/m·K against 13.5 µm/m·K for PCB Board FR-4, 2 copper planes.

Among 73 materials

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Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic LCP GF30Plastic PPS GF40
Strength against density

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