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Aluminum ADC12 vs. Steel A992

Compare Aluminum ADC12 vs. Steel A992 strength, stiffness, weight and thermal properties.

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Aluminum ADC12Cast
Steel A992Wrought
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Mechanical
Yield strength149MPasourceone test result, 0.2% proof stress, as cast, ASTM tensile bar (Daiki)385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength345MPasourceone test result, as cast, ASTM tensile bar (Daiki)505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Elongation at break2.3%sourceone test result, as cast, ASTM tensile bar (Daiki)not sourced
Young's modulus (stiffness)79.8GPasourcestandard value (S.S.Aluminum)200GPasourcedesign value (AISC 360-16)
Density2,680kg/m³sourcemeasured (Daiki)7,850kg/m³sourcenominal (constructional data)
Strength to weight55.6kN·m/kg13% higher49kN·m/kg
Stiffness to weight29.8MN·m/kg17% higher25.5MN·m/kg
Poisson's rationot sourced0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulusnot sourced76.9GPa
Bulk modulusnot sourced167GPa
Speed of sound5,457m/s5,048m/s
Thermal
Thermal conductivity125W/m·Ksourcemeasured on specimens cut from a 50 x 100 x 5 mm flat die casting (Daiki)48W/m·Ksourcenominal at 20 °C
Thermal expansion21µm/m·Ksourcemeasured, temperature range not stated (Daiki)12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing105µm growth60µm growth1.75x less
Specific heat911J/kg·Ksourcemeasured (Daiki)460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)51.2mm²/s3.94x faster13mm²/s
Thermal shock resistancenot sourced5,390W/m
Melting point515–582°Csourcesolidus-liquidus (Daiki)not sourced
Values forJIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum ADC12 stronger than Steel A992?

Steel A992 is stronger: its yield strength is 385 MPa against 149 MPa for Aluminum ADC12 (2.58x).

Which is lighter, Aluminum ADC12 or Steel A992?

Aluminum ADC12 is lighter: 2,680 kg/m³ against 7,850 kg/m³ for Steel A992.

Which is stiffer, Aluminum ADC12 or Steel A992?

Steel A992 is stiffer: Young's modulus 200 GPa against 79.8 GPa for Aluminum ADC12, so the same part in Steel A992 deflects less under the same load.

Which is lighter for the same job, Aluminum ADC12 or Steel A992?

For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum ADC12Steel A992
Stiff rod or tie (tension)lighter17% heavier
Stiff beam (bending)lighter1.85x heavier
Stiff panel or platelighter2.16x heavier
Strong rod or tielighter13% heavier
Strong beamlighter1.56x heavier
Strong panel or platelighter1.82x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum ADC12 or Steel A992?

Aluminum ADC12 conducts heat better: 125 W/m·K against 48 W/m·K for Steel A992.

Which expands less with temperature?

Steel A992 expands less: 12 µm/m·K against 21 µm/m·K for Aluminum ADC12.

Among 72 materials

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Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Steel A992
Strength against density

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