Materials / Compare

Aluminum ADC12 vs. Titanium Ti-6Al-4V

Compare Aluminum ADC12 vs. Titanium Ti-6Al-4V strength, stiffness, weight and thermal properties.

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Aluminum ADC12Cast
Titanium Ti-6Al-4VWrought
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Mechanical
Yield strength149MPasourceone test result, 0.2% proof stress, as cast, ASTM tensile bar (Daiki)885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength345MPasourceone test result, as cast, ASTM tensile bar (Daiki)940MPasourcetypical, plate, annealed
Elongation at break2.3%sourceone test result, as cast, ASTM tensile bar (Daiki)16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)79.8GPasourcestandard value (S.S.Aluminum)107–122GPasourcetypical range, 20 °C
Density2,680kg/m³sourcemeasured (Daiki)4,430kg/m³sourcenominal
Strength to weight55.6kN·m/kg200kN·m/kg3.59x higher
Stiffness to weight29.8MN·m/kg15% higher25.8MN·m/kg
Poisson's rationot sourced0.342sourcemean of TIMET measurements
Shear modulusnot sourced42.7GPa
Bulk modulusnot sourced121GPa
Speed of sound5,457m/s5,084m/s
Thermal
Thermal conductivity125W/m·Ksourcemeasured on specimens cut from a 50 x 100 x 5 mm flat die casting (Daiki)6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion21µm/m·Ksourcemeasured, temperature range not stated (Daiki)9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing105µm growth45µm growth2.33x less
Specific heat911J/kg·Ksourcemeasured (Daiki)580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)51.2mm²/s19.9x faster2.57mm²/s
Thermal shock resistancenot sourced3,730W/m
Melting point515–582°Csourcesolidus-liquidus (Daiki)1,630–1,650°Csourcemelting range
Max service temperaturenot sourced400°Csourceupper recommended use temperature
Values forJIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.TIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum ADC12 stronger than Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against 149 MPa for Aluminum ADC12 (5.94x).

Which is lighter, Aluminum ADC12 or Titanium Ti-6Al-4V?

Aluminum ADC12 is lighter: 2,680 kg/m³ against 4,430 kg/m³ for Titanium Ti-6Al-4V.

Which is stiffer, Aluminum ADC12 or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stiffer: Young's modulus 115 GPa against 79.8 GPa for Aluminum ADC12, so the same part in Titanium Ti-6Al-4V deflects less under the same load.

Which is lighter for the same job, Aluminum ADC12 or Titanium Ti-6Al-4V?

For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Titanium Ti-6Al-4V is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum ADC12Titanium Ti-6Al-4V
Stiff rod or tie (tension)lighter15% heavier
Stiff beam (bending)lighter38% heavier
Stiff panel or platelighter47% heavier
Strong rod or tie3.59x heavierlighter
Strong beam1.98x heavierlighter
Strong panel or plate47% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum ADC12 or Titanium Ti-6Al-4V?

Aluminum ADC12 conducts heat better: 125 W/m·K against 6.6 W/m·K for Titanium Ti-6Al-4V.

Which expands less with temperature?

Titanium Ti-6Al-4V expands less: 9 µm/m·K against 21 µm/m·K for Aluminum ADC12.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Titanium Ti-6Al-4V
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Titanium Ti-6Al-4V
Strength against density

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