Materials / Compare

Aluminum vs. Aluminum 6063-T6

Compare Aluminum vs. Aluminum 6063-T6 strength, stiffness, weight and thermal properties.

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AluminumWrought
Aluminum 6063-T6Wrought
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Mechanical
Yield strength276MPasourcetypical, 0.2% offset, .500 in dia specimen215MPasourcetypical, T6, 0.0625 in specimen
Ultimate tensile strength310MPasourcetypical240MPasourcetypical, T6
Elongation at break17%sourcetypical, in 4D, 0.500 in dia specimen12%sourcetypical, T6, in 4D
Young's modulus (stiffness)68.3GPasourcetypical69GPasourcetypical
Density2,700kg/m³sourcenominal2,700kg/m³sourcenominal, 20 °C
Strength to weight102kN·m/kg28% higher79.6kN·m/kg
Stiffness to weight25.3MN·m/kg25.6MN·m/kg1% higher
Poisson's ratio0.33sourcetypical (handbook physical constant)not sourced
Shear modulus25.7GPanot sourced
Bulk modulus67GPanot sourced
Speed of sound5,030m/s5,055m/s
Thermal
Thermal conductivity167W/m·Ksourcetypical, 20 °C201W/m·Ksourcetypical, T6, 20 °C
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C23.4µm/m·Ksourcetypical, mean 20-100 °C
100 mm part over a 50 °C swing118µm growth117µm growth
Specific heat896J/kg·Ksourcetypical, at 100 °C901J/kg·Ksourcetypical, 20 °C (Hydro EN AW-6063)
Heats up and cools (diffusivity)69mm²/s82.6mm²/s20% faster
Thermal shock resistance19,159W/mnot sourced
Melting point582–652°Csourcesolidus-liquidus615–655°Csourcemelting range
Values for6061-T6/T651, Kaiser Aluminum typical properties (sheet, coil & plate datasheet); Poisson from MIL-HDBK-5J6063-T6 extruded tube, Kaiser Aluminum Tube & Pipe Alloy 6063 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-6063 extruded-products datasheet (Rev.4, 03/2023).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum stronger than Aluminum 6063-T6?

Aluminum is stronger: its yield strength is 276 MPa against 215 MPa for Aluminum 6063-T6 (28%).

Which is lighter, Aluminum or Aluminum 6063-T6?

Aluminum is lighter: 2,700 kg/m³ against 2,700 kg/m³ for Aluminum 6063-T6.

Which is stiffer, Aluminum or Aluminum 6063-T6?

Aluminum 6063-T6 is stiffer: Young's modulus 69 GPa against 68.3 GPa for Aluminum, so the same part in Aluminum 6063-T6 deflects less under the same load.

Which is lighter for the same job, Aluminum or Aluminum 6063-T6?

For the same stiffness or strength: Aluminum is lighter for a strong rod or tie, strong beam, strong panel or plate; Aluminum 6063-T6 is lighter for a stiff rod or tie (tension).

Part that must beAluminumAluminum 6063-T6
Stiff rod or tie (tension)1% heavierlighter
Stiff beam (bending)about equalabout equal
Stiff panel or plateabout equalabout equal
Strong rod or tielighter28% heavier
Strong beamlighter18% heavier
Strong panel or platelighter13% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum or Aluminum 6063-T6?

Aluminum 6063-T6 conducts heat better: 201 W/m·K against 167 W/m·K for Aluminum.

Which expands less with temperature?

Aluminum 6063-T6 expands less: 23.4 µm/m·K against 23.6 µm/m·K for Aluminum.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30AluminumAluminum 6063-T6
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30AluminumAluminum 6063-T6
Strength against density

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