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Ceramic Alumina 96% vs. DMLS Ti-6Al-4V ELI Titanium

Compare Ceramic Alumina 96% vs. DMLS Ti-6Al-4V ELI Titanium strength, stiffness, weight and thermal properties.

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Ceramic Alumina 96%Sintered ceramic (pressed and fired)
DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
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Mechanical
Yield strengthnot given (tensile used)1,100MPasourcetypical, as built, average of horizontal + vertical (M400)
Ultimate tensile strength221MPasourcetypical tensile strength, 25 °C (ACMA Test #4)1,270MPasourcetypical, as built, average of horizontal + vertical (M400)
Compressive strength2,068MPasourcetypical, 20 °C (ASTM-C773)not sourced
Flexural strength358MPasourceflexural strength (MOR), 20 °C (ASTM-F417)not sourced
Elongation at breaknot sourced8.7%sourcetypical at break, as built (M400)
Young's modulus (stiffness)303GPasourcetypical, 20 °C (ASTM-C848)110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typical
Density3,720kg/m³sourcetypical (ASTM-C20)4,400kg/m³sourcetypical part density (ISO 3369), M400
Strength to weight59.4kN·m/kg250kN·m/kg4.21x higher
Stiffness to weight81.5MN·m/kg3.26x higher25MN·m/kg
Poisson's ratio0.21sourcetypical, 20 °C (ASTM-C848)0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measured
Shear modulus125GPa3.06x stiffer in shear41GPa
Bulk modulus174GPa116GPa
Speed of sound9,025m/s5,000m/s
Thermal
Thermal conductivity24.7W/m·Ksourcetypical, 20 °C (ASTM-C408)6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Thermal expansion8.2µm/m·Ksourcemean, 25-1000 °C (ASTM-C372)9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)
100 mm part over a 50 °C swing41µm growth10% less45µm growth
Specific heat880J/kg·Ksourcetypical, 100 °C (ASTM-E1269)580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Heats up and cools (diffusivity)7.55mm²/s2.92x faster2.59mm²/s
Thermal shock resistance1,736W/m4,825W/m2.78x more resistant
Melting pointnot sourced1,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)
Values forCoorsTek AD-96, nominal 96% Al2O3 sintered alumina, typical values; CoorsTek "Ceramic Seal Material Properties" (© 2018, 01899 F). AD-96 is the general 96% grade, not the ADS-96R substrate grade.EOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Ceramic Alumina 96% stronger than DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against tensile strength 221 MPa for Ceramic Alumina 96% (4.98x).

Which is lighter, Ceramic Alumina 96% or DMLS Ti-6Al-4V ELI Titanium?

Ceramic Alumina 96% is lighter: 3,720 kg/m³ against 4,400 kg/m³ for DMLS Ti-6Al-4V ELI Titanium.

Which is stiffer, Ceramic Alumina 96% or DMLS Ti-6Al-4V ELI Titanium?

Ceramic Alumina 96% is stiffer: Young's modulus 303 GPa against 110 GPa for DMLS Ti-6Al-4V ELI Titanium, so the same part in Ceramic Alumina 96% deflects less under the same load.

Which is lighter for the same job, Ceramic Alumina 96% or DMLS Ti-6Al-4V ELI Titanium?

For the same stiffness or strength: Ceramic Alumina 96% is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; DMLS Ti-6Al-4V ELI Titanium is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beCeramic Alumina 96%DMLS Ti-6Al-4V ELI Titanium
Stiff rod or tie (tension)lighter3.26x heavier
Stiff beam (bending)lighter1.96x heavier
Stiff panel or platelighter1.66x heavier
Strong rod or tie4.21x heavierlighter
Strong beam2.46x heavierlighter
Strong panel or plate1.89x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Ceramic Alumina 96% or DMLS Ti-6Al-4V ELI Titanium?

Ceramic Alumina 96% conducts heat better: 24.7 W/m·K against 6.6 W/m·K for DMLS Ti-6Al-4V ELI Titanium.

Which expands less with temperature?

Ceramic Alumina 96% expands less: 8.2 µm/m·K against 9 µm/m·K for DMLS Ti-6Al-4V ELI Titanium.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Ceramic Alumina 96%DMLS Ti-6Al-4V ELI Titanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Ceramic Alumina 96%DMLS Ti-6Al-4V ELI Titanium
Strength against density

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