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Ceramic Alumina 96% vs. PCB Laminate FR-4

Compare Ceramic Alumina 96% vs. PCB Laminate FR-4 strength, stiffness, weight and thermal properties.

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Ceramic Alumina 96%Sintered ceramic (pressed and fired)
PCB Laminate FR-4Composite
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength221MPasourcetypical tensile strength, 25 °C (ACMA Test #4)246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039)
Compressive strength2,068MPasourcetypical, 20 °C (ASTM-C773)not sourced
Flexural strength358MPasourceflexural strength (MOR), 20 °C (ASTM-F417)531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B)
Elongation at breaknot sourcednot sourced
Young's modulus (stiffness)303GPasourcetypical, 20 °C (ASTM-C848)21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2)
Density3,720kg/m³sourcetypical (ASTM-C20)1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR
Strength to weight59.4kN·m/kg164kN·m/kg2.77x higher
Stiffness to weight81.5MN·m/kg6.55x higher12.4MN·m/kg
Poisson's ratio0.21sourcetypical, 20 °C (ASTM-C848)0.171–0.177sourcetypical, in-plane: cross direction .. length direction
Shear modulus125GPa12.3x stiffer in shear10.2GPa
Bulk modulus174GPa12.2GPa
Speed of sound9,025m/s3,525m/s
Thermal
Thermal conductivity24.7W/m·Ksourcetypical, 20 °C (ASTM-C408)0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet
Thermal expansion8.2µm/m·Ksourcemean, 25-1000 °C (ASTM-C372)13–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)
100 mm part over a 50 °C swing41µm growth1.65x less67.5µm growth
Specific heat880J/kg·Ksourcetypical, 100 °C (ASTM-E1269)1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR
Heats up and cools (diffusivity)7.55mm²/s47.1x faster0.16mm²/s
Thermal shock resistance1,736W/m5.36x more resistant324W/m
Glass transitionnot sourced180°Csourcetypical, DSC (IPC-TM-650 2.4.25C)
Max service temperaturenot sourced130°CsourceUL Relative Thermal Index (UL 796)
Values forCoorsTek AD-96, nominal 96% Al2O3 sintered alumina, typical values; CoorsTek "Ceramic Seal Material Properties" (© 2018, 01899 F). AD-96 is the general 96% grade, not the ADS-96R substrate grade.Isola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Ceramic Alumina 96% stronger than PCB Laminate FR-4?

PCB Laminate FR-4 is stronger: its tensile strength is 315 MPa against 221 MPa for Ceramic Alumina 96% (43%).

Which is lighter, Ceramic Alumina 96% or PCB Laminate FR-4?

PCB Laminate FR-4 is lighter: 1,920 kg/m³ against 3,720 kg/m³ for Ceramic Alumina 96%.

Which is stiffer, Ceramic Alumina 96% or PCB Laminate FR-4?

Ceramic Alumina 96% is stiffer: Young's modulus 303 GPa against 23.9 GPa for PCB Laminate FR-4, so the same part in Ceramic Alumina 96% deflects less under the same load.

Which is lighter for the same job, Ceramic Alumina 96% or PCB Laminate FR-4?

For the same stiffness or strength: Ceramic Alumina 96% is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; PCB Laminate FR-4 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beCeramic Alumina 96%PCB Laminate FR-4
Stiff rod or tie (tension)lighter6.55x heavier
Stiff beam (bending)lighter1.84x heavier
Stiff panel or platelighter20% heavier
Strong rod or tie2.77x heavierlighter
Strong beam2.46x heavierlighter
Strong panel or plate2.31x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Ceramic Alumina 96% or PCB Laminate FR-4?

Ceramic Alumina 96% conducts heat better: 24.7 W/m·K against 0.4 W/m·K for PCB Laminate FR-4.

Which expands less with temperature?

Ceramic Alumina 96% expands less: 8.2 µm/m·K against 13.5 µm/m·K for PCB Laminate FR-4.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSiliconCeramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Ceramic Alumina 96%PCB Laminate FR-4
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSiliconAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Ceramic Alumina 96%PCB Laminate FR-4
Strength against density

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