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Iron vs. PCB Laminate FR-4

Compare Iron vs. PCB Laminate FR-4 strength, stiffness, weight and thermal properties.

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IronWrought
PCB Laminate FR-4Composite
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Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization annealnot given (tensile used)
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization anneal246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039)
Flexural strengthnot sourced531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B)
Elongation at break38%sourcetypical, gauge 4D0not sourced
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2)
Density7,860kg/m³sourcetypical1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR
Strength to weight23.7kN·m/kg164kN·m/kg6.94x higher
Stiffness to weight26.3MN·m/kg2.12x higher12.4MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)0.171–0.177sourcetypical, in-plane: cross direction .. length direction
Shear modulus80.7GPa7.94x stiffer in shear10.2GPa
Bulk modulus158GPa12.2GPa
Speed of sound5,132m/s3,525m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °C0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °C13–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)
100 mm part over a 50 °C swing68.5µm growth67.5µm growth1% less
Specific heat450J/kg·Ksourcetypical1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR
Heats up and cools (diffusivity)20.7mm²/s129x faster0.16mm²/s
Thermal shock resistance3,447W/m10.7x more resistant324W/m
Melting point1,532°Csourcetypicalnot sourced
Glass transitionnot sourced180°Csourcetypical, DSC (IPC-TM-650 2.4.25C)
Max service temperaturenot sourced130°CsourceUL Relative Thermal Index (UL 796)
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.Isola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Iron stronger than PCB Laminate FR-4?

PCB Laminate FR-4 is stronger: its tensile strength is 315 MPa against yield strength 186 MPa for Iron (1.7x).

Which is lighter, Iron or PCB Laminate FR-4?

PCB Laminate FR-4 is lighter: 1,920 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Iron or PCB Laminate FR-4?

Iron is stiffer: Young's modulus 207 GPa against 23.9 GPa for PCB Laminate FR-4, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or PCB Laminate FR-4?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension); PCB Laminate FR-4 is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beIronPCB Laminate FR-4
Stiff rod or tie (tension)lighter2.12x heavier
Stiff beam (bending)39% heavierlighter
Stiff panel or plate1.99x heavierlighter
Strong rod or tie6.94x heavierlighter
Strong beam5.82x heavierlighter
Strong panel or plate5.33x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Iron or PCB Laminate FR-4?

Iron conducts heat better: 73.2 W/m·K against 0.4 W/m·K for PCB Laminate FR-4.

Which expands less with temperature?

PCB Laminate FR-4 expands less: 13.5 µm/m·K against 13.7 µm/m·K for Iron.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30IronPCB Laminate FR-4
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30IronPCB Laminate FR-4
Strength against density

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