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FDM PAHT-CF vs. Steel AISI 1045

Compare FDM PAHT-CF vs. Steel AISI 1045 strength, stiffness, weight and thermal properties.

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FDM PAHT-CF3D printed (FDM)
Steel AISI 1045Wrought
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Mechanical
Yield strengthnot given (tensile used)531MPasourceproducer-stated, cold drawn
Ultimate tensile strength92MPasourcetypical627MPasourceproducer-stated, cold drawn
Flexural strength125MPasourcetypicalnot sourced
Elongation at break8.4%sourcetypical12%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)3.86GPasourcetypical210GPasourcetypical54.4x stiffer
Density1,060kg/m³sourcetypical7.36x lighter7,800kg/m³sourcetypical
Strength to weight86.8kN·m/kg27% higher68.1kN·m/kg
Stiffness to weight3.64MN·m/kg26.9MN·m/kg7.39x higher
Poisson's rationot sourced0.3sourcetypical
Shear modulusnot sourced80.8GPa
Bulk modulusnot sourced175GPa
Speed of sound1,908m/s5,189m/s
Thermal
Thermal conductivitynot sourced40–45W/m·Ksourcetypical range, ambient
Thermal expansionnot sourced12µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swingnot sourced60µm growth
Specific heatnot sourced460–480J/kg·Ksourcetypical range, 50/100 °C
Heats up and cools (diffusivity)not sourced11.6mm²/s
Thermal shock resistancenot sourced6,269W/m
Melting point225°Csourcetypicalnot sourced
Glass transition70°Csourcetypicalnot sourced
Max service temperature170°CsourceHDT 1.8 MPanot sourced
Values forBambu Lab PAHT-CF, TDS V3.0, printed specimens X-Y, dry state; nozzle 290 °C, bed 100 °C, 100 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.AISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constants

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM PAHT-CF is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM PAHT-CF stronger than Steel AISI 1045?

Steel AISI 1045 is stronger: its yield strength is 531 MPa against tensile strength 92 MPa for FDM PAHT-CF (5.77x).

Which is lighter, FDM PAHT-CF or Steel AISI 1045?

FDM PAHT-CF is lighter: 1,060 kg/m³ against 7,800 kg/m³ for Steel AISI 1045.

Which is stiffer, FDM PAHT-CF or Steel AISI 1045?

Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 3.86 GPa for FDM PAHT-CF, so the same part in Steel AISI 1045 deflects less under the same load.

Which is lighter for the same job, FDM PAHT-CF or Steel AISI 1045?

For the same stiffness or strength: FDM PAHT-CF is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Steel AISI 1045 is lighter for a stiff rod or tie (tension).

Part that must beFDM PAHT-CFSteel AISI 1045
Stiff rod or tie (tension)7.39x heavierlighter
Stiff beam (bending)about equalabout equal
Stiff panel or platelighter1.94x heavier
Strong rod or tielighter27% heavier
Strong beamlighter2.29x heavier
Strong panel or platelighter3.06x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM PAHT-CFSteel AISI 1045
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM PAHT-CFSteel AISI 1045
Strength against density

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