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Steel AISI 1045 vs. Steel A992

Compare Steel AISI 1045 vs. Steel A992 strength, stiffness, weight and thermal properties.

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Steel AISI 1045Wrought
Steel A992Wrought
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Mechanical
Yield strength531MPasourceproducer-stated, cold drawn385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength627MPasourceproducer-stated, cold drawn505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Elongation at break12%sourcein 2 in (50.8 mm)not sourced
Young's modulus (stiffness)210GPasourcetypical200GPasourcedesign value (AISC 360-16)
Density7,800kg/m³sourcetypical7,850kg/m³sourcenominal (constructional data)
Strength to weight68.1kN·m/kg39% higher49kN·m/kg
Stiffness to weight26.9MN·m/kg6% higher25.5MN·m/kg
Poisson's ratio0.3sourcetypical0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulus80.8GPa5% stiffer in shear76.9GPa
Bulk modulus175GPa167GPa
Speed of sound5,189m/s5,048m/s
Thermal
Thermal conductivity40–45W/m·Ksourcetypical range, ambient48W/m·Ksourcenominal at 20 °C
Thermal expansion12µm/m·Ksourcetypical, mean 20-300 °C12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing60µm growth60µm growth
Specific heat460–480J/kg·Ksourcetypical range, 50/100 °C460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)11.6mm²/s13mm²/s12% faster
Thermal shock resistance6,269W/m16% more resistant5,390W/m
Values forAISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constantsASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Steel AISI 1045 stronger than Steel A992?

Steel AISI 1045 is stronger: its yield strength is 531 MPa against 385 MPa for Steel A992 (38%).

Which is lighter, Steel AISI 1045 or Steel A992?

Steel AISI 1045 is lighter: 7,800 kg/m³ against 7,850 kg/m³ for Steel A992.

Which is stiffer, Steel AISI 1045 or Steel A992?

Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 200 GPa for Steel A992, so the same part in Steel AISI 1045 deflects less under the same load.

Which is lighter for the same job, Steel AISI 1045 or Steel A992?

For the same stiffness or strength: Steel AISI 1045 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beSteel AISI 1045Steel A992
Stiff rod or tie (tension)lighter6% heavier
Stiff beam (bending)lighter3% heavier
Stiff panel or platelighter2% heavier
Strong rod or tielighter39% heavier
Strong beamlighter25% heavier
Strong panel or platelighter18% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Steel AISI 1045 or Steel A992?

Steel A992 conducts heat better: 48 W/m·K against 42.5 W/m·K for Steel AISI 1045.

Which expands less with temperature?

Steel AISI 1045 expands less: 12 µm/m·K against 12 µm/m·K for Steel A992.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteel AISI 1045Steel A992
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteel AISI 1045Steel A992
Strength against density

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