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Plastic PEEK vs. Plastic TPU

Compare Plastic PEEK vs. Plastic TPU strength, stiffness, weight and thermal properties.

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Plastic PEEKBulk polymer (molded or machined)
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength98MPasourcetypical, tensile yieldnot given (tensile used)
Ultimate tensile strengthnot sourced23.7MPasourcetypical, stress at break
Compressive strength125MPasourcetypical, 23 Cnot sourced
Flexural strength165MPasourcetypical, flexural stress at yield, 23 C4.1MPasourcetypical
Elongation at break25%sourcetypical, at breaknot sourced
Young's modulus (stiffness)4GPasourcetypical (nominal)0.067GPasourcetypical
Density1,300kg/m³sourcetypical (crystalline)1,220kg/m³sourcetypical
Strength to weight75.4kN·m/kg3.88x higher19.4kN·m/kg
Stiffness to weight3.08MN·m/kg56x higher0.0549MN·m/kg
Poisson's ratio0.38sourcetypicalnot sourced
Shear modulus1.45GPanot sourced
Bulk modulus5.56GPanot sourced
Speed of sound1,754m/s234m/s
Thermal
Thermal conductivity0.29W/m·Ksourcetypical, average, 23 Cnot sourced
Thermal expansion55µm/m·Ksourceaverage of flow/cross-flow, below Tg (<143 C)not sourced
100 mm part over a 50 °C swing275µm growthnot sourced
Specific heat2,200J/kg·Ksourcetypical, 23 °C, DSC (Victrex PEEK 450G TDS, revision Jul 2012)not sourced
Heats up and cools (diffusivity)0.101mm²/snot sourced
Thermal shock resistance80.1W/mnot sourced
Melting point343°Csourcetypical, DSC217°Csourcetypical
Glass transition143°Csourceonset (midpoint 150 C)not sourced
Max service temperature240°CsourceUL 746B RTI, mechanical strength (continuous use index)50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forVictrex PEEK 450G (unreinforced, injection moulded), Victrex TDS rev. March 2026; Poisson from Victrex fluid-management flyer (2020-07)Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PEEK stronger than Plastic TPU?

Plastic PEEK is stronger: its yield strength is 98 MPa against tensile strength 23.7 MPa for Plastic TPU (4.14x).

Which is lighter, Plastic PEEK or Plastic TPU?

Plastic TPU is lighter: 1,220 kg/m³ against 1,300 kg/m³ for Plastic PEEK.

Which is stiffer, Plastic PEEK or Plastic TPU?

Plastic PEEK is stiffer: Young's modulus 4 GPa against 0.067 GPa for Plastic TPU, so the same part in Plastic PEEK deflects less under the same load.

Which is lighter for the same job, Plastic PEEK or Plastic TPU?

For the same stiffness or strength: Plastic PEEK is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PEEKPlastic TPU
Stiff rod or tie (tension)lighter56x heavier
Stiff beam (bending)lighter7.25x heavier
Stiff panel or platelighter3.67x heavier
Strong rod or tielighter3.88x heavier
Strong beamlighter2.42x heavier
Strong panel or platelighter1.91x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PEEKPlastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PEEKPlastic TPU
Strength against density

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