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Plastic PETG vs. Titanium

Compare Plastic PETG vs. Titanium strength, stiffness, weight and thermal properties.

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Plastic PETG3D printed (FDM)
TitaniumWrought
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Mechanical
Yield strength46.2MPasourcetypical885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength46.2MPasourcetypical, peak stress (= stress at yield)940MPasourcetypical, plate, annealed
Flexural strength78.9MPasourcetypicalnot sourced
Elongation at break7.6%sourcetypical16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)1.94GPasourcetypical107–122GPasourcetypical range, 20 °C
Density1,270kg/m³sourcetypical4,430kg/m³sourcenominal
Strength to weight36.4kN·m/kg200kN·m/kg5.49x higher
Stiffness to weight1.53MN·m/kg25.8MN·m/kg16.9x higher
Poisson's rationot sourced0.342sourcemean of TIMET measurements
Shear modulusnot sourced42.7GPa
Bulk modulusnot sourced121GPa
Speed of sound1,236m/s5,084m/s
Thermal
Thermal conductivity0.21W/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion51µm/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing255µm growth45µm growth5.67x less
Specific heat1,300J/kg·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed)580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)0.127mm²/s2.57mm²/s20.2x faster
Thermal shock resistancenot sourced3,730W/m
Melting pointnot sourced1,630–1,650°Csourcemelting range
Glass transition77.4°Csourcetypicalnot sourced
Max service temperature76.2°CsourceHDT 0.455 MPa (printed specimens)400°Csourceupper recommended use temperature
Values forUltimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022.TIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PETG is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PETG stronger than Titanium?

Titanium is stronger: its yield strength is 885 MPa against 46.2 MPa for Plastic PETG (19.2x).

Which is lighter, Plastic PETG or Titanium?

Plastic PETG is lighter: 1,270 kg/m³ against 4,430 kg/m³ for Titanium.

Which is stiffer, Plastic PETG or Titanium?

Titanium is stiffer: Young's modulus 115 GPa against 1.94 GPa for Plastic PETG, so the same part in Titanium deflects less under the same load.

Which is lighter for the same job, Plastic PETG or Titanium?

For the same stiffness or strength: Titanium is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PETGTitanium
Stiff rod or tie (tension)16.9x heavierlighter
Stiff beam (bending)2.2x heavierlighter
Stiff panel or plate12% heavierlighter
Strong rod or tie5.49x heavierlighter
Strong beam2.05x heavierlighter
Strong panel or plate25% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PETG or Titanium?

Titanium conducts heat better: 6.6 W/m·K against 0.21 W/m·K for Plastic PETG.

Which expands less with temperature?

Titanium expands less: 9 µm/m·K against 51 µm/m·K for Plastic PETG.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PETGTitanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PETGTitanium
Strength against density

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