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Plastic TPU vs. Titanium Ti-6Al-4V

Compare Plastic TPU vs. Titanium Ti-6Al-4V strength, stiffness, weight and thermal properties.

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Plastic TPU3D printed (FDM)
Titanium Ti-6Al-4VWrought
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Mechanical
Yield strengthnot given (tensile used)885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength23.7MPasourcetypical, stress at break940MPasourcetypical, plate, annealed
Flexural strength4.1MPasourcetypicalnot sourced
Elongation at breaknot sourced16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)0.067GPasourcetypical107–122GPasourcetypical range, 20 °C
Density1,220kg/m³sourcetypical4,430kg/m³sourcenominal
Strength to weight19.4kN·m/kg200kN·m/kg10.3x higher
Stiffness to weight0.0549MN·m/kg25.8MN·m/kg471x higher
Poisson's rationot sourced0.342sourcemean of TIMET measurements
Shear modulusnot sourced42.7GPa
Bulk modulusnot sourced121GPa
Speed of sound234m/s5,084m/s
Thermal
Thermal conductivitynot sourced6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansionnot sourced9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swingnot sourced45µm growth
Specific heatnot sourced580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)not sourced2.57mm²/s
Thermal shock resistancenot sourced3,730W/m
Melting point217°Csourcetypical1,630–1,650°Csourcemelting range
Max service temperature50.3°CsourceHDT 0.455 MPa (printed specimens)400°Csourceupper recommended use temperature
Values forUltimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.TIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic TPU stronger than Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against tensile strength 23.7 MPa for Plastic TPU (37.3x).

Which is lighter, Plastic TPU or Titanium Ti-6Al-4V?

Plastic TPU is lighter: 1,220 kg/m³ against 4,430 kg/m³ for Titanium Ti-6Al-4V.

Which is stiffer, Plastic TPU or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stiffer: Young's modulus 115 GPa against 0.067 GPa for Plastic TPU, so the same part in Titanium Ti-6Al-4V deflects less under the same load.

Which is lighter for the same job, Plastic TPU or Titanium Ti-6Al-4V?

For the same stiffness or strength: Titanium Ti-6Al-4V is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic TPUTitanium Ti-6Al-4V
Stiff rod or tie (tension)471x heavierlighter
Stiff beam (bending)11.4x heavierlighter
Stiff panel or plate3.29x heavierlighter
Strong rod or tie10.3x heavierlighter
Strong beam3.08x heavierlighter
Strong panel or plate1.68x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic TPUTitanium Ti-6Al-4V
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic TPUTitanium Ti-6Al-4V
Strength against density

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