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Plastic PMMA vs. Steel

Compare Plastic PMMA vs. Steel strength, stiffness, weight and thermal properties.

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Plastic PMMABulk polymer (molded or machined)
SteelWrought
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Mechanical
Yield strengthnot given (tensile used)385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength80MPasourcetypical, 23 °C505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Compressive strength110MPasourcecompressive yield stress, typicalnot sourced
Flexural strength115MPasourcetypicalnot sourced
Elongation at break5.5%sourcetypicalnot sourced
Young's modulus (stiffness)3.3GPasourcetypical, short-term200GPasourcedesign value (AISC 360-16)
Density1,190kg/m³sourcetypical7,850kg/m³sourcenominal (constructional data)
Strength to weight67.2kN·m/kg37% higher49kN·m/kg
Stiffness to weight2.77MN·m/kg25.5MN·m/kg9.19x higher
Poisson's ratio0.37sourcetypical0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulus1.2GPa76.9GPa63.9x stiffer in shear
Bulk modulus4.23GPa167GPa
Speed of sound1,665m/s5,048m/s
Thermal
Thermal conductivity0.19W/m·Ksourcetypical48W/m·Ksourcenominal at 20 °C
Thermal expansion70µm/m·Ksource0-50 °C12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing350µm growth60µm growth5.83x less
Specific heat1,470J/kg·Ksourcetypical460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)0.109mm²/s13mm²/s120x faster
Thermal shock resistance41.5W/m5,390W/m130x more resistant
Max service temperature80°Csourcemax. permanent service temperaturenot sourced
Values forRöhm PLEXIGLAS GS 0F00 cast acrylic sheet, typical values at 23 °C / 50 % RH (Röhm Technical Information Ref. No. 211-1)Generic structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic PMMA stronger than Steel?

Steel is stronger: its yield strength is 385 MPa against tensile strength 80 MPa for Plastic PMMA (4.81x).

Which is lighter, Plastic PMMA or Steel?

Plastic PMMA is lighter: 1,190 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, Plastic PMMA or Steel?

Steel is stiffer: Young's modulus 200 GPa against 3.3 GPa for Plastic PMMA, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, Plastic PMMA or Steel?

For the same stiffness or strength: Plastic PMMA is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Steel is lighter for a stiff rod or tie (tension), stiff beam (bending).

Part that must bePlastic PMMASteel
Stiff rod or tie (tension)9.19x heavierlighter
Stiff beam (bending)18% heavierlighter
Stiff panel or platelighter1.68x heavier
Strong rod or tielighter37% heavier
Strong beamlighter2.31x heavier
Strong panel or platelighter3.01x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PMMA or Steel?

Steel conducts heat better: 48 W/m·K against 0.19 W/m·K for Plastic PMMA.

Which expands less with temperature?

Steel expands less: 12 µm/m·K against 70 µm/m·K for Plastic PMMA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PMMASteel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PMMASteel
Strength against density

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