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Plastic PMMA vs. DMLS Ti-6Al-4V ELI Titanium

Compare Plastic PMMA vs. DMLS Ti-6Al-4V ELI Titanium strength, stiffness, weight and thermal properties.

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Plastic PMMABulk polymer (molded or machined)
DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
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Mechanical
Yield strengthnot given (tensile used)1,100MPasourcetypical, as built, average of horizontal + vertical (M400)
Ultimate tensile strength80MPasourcetypical, 23 °C1,270MPasourcetypical, as built, average of horizontal + vertical (M400)
Compressive strength110MPasourcecompressive yield stress, typicalnot sourced
Flexural strength115MPasourcetypicalnot sourced
Elongation at break5.5%sourcetypical8.7%sourcetypical at break, as built (M400)
Young's modulus (stiffness)3.3GPasourcetypical, short-term110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typical
Density1,190kg/m³sourcetypical4,400kg/m³sourcetypical part density (ISO 3369), M400
Strength to weight67.2kN·m/kg250kN·m/kg3.72x higher
Stiffness to weight2.77MN·m/kg25MN·m/kg9.02x higher
Poisson's ratio0.37sourcetypical0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measured
Shear modulus1.2GPa41GPa34x stiffer in shear
Bulk modulus4.23GPa116GPa
Speed of sound1,665m/s5,000m/s
Thermal
Thermal conductivity0.19W/m·Ksourcetypical6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Thermal expansion70µm/m·Ksource0-50 °C9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)
100 mm part over a 50 °C swing350µm growth45µm growth7.78x less
Specific heat1,470J/kg·Ksourcetypical580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Heats up and cools (diffusivity)0.109mm²/s2.59mm²/s23.8x faster
Thermal shock resistance41.5W/m4,825W/m116x more resistant
Melting pointnot sourced1,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)
Max service temperature80°Csourcemax. permanent service temperaturenot sourced
Values forRöhm PLEXIGLAS GS 0F00 cast acrylic sheet, typical values at 23 °C / 50 % RH (Röhm Technical Information Ref. No. 211-1)EOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PMMA stronger than DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against tensile strength 80 MPa for Plastic PMMA (13.8x).

Which is lighter, Plastic PMMA or DMLS Ti-6Al-4V ELI Titanium?

Plastic PMMA is lighter: 1,190 kg/m³ against 4,400 kg/m³ for DMLS Ti-6Al-4V ELI Titanium.

Which is stiffer, Plastic PMMA or DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is stiffer: Young's modulus 110 GPa against 3.3 GPa for Plastic PMMA, so the same part in DMLS Ti-6Al-4V ELI Titanium deflects less under the same load.

Which is lighter for the same job, Plastic PMMA or DMLS Ti-6Al-4V ELI Titanium?

For the same stiffness or strength: Plastic PMMA is lighter for a stiff panel or plate; DMLS Ti-6Al-4V ELI Titanium is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam.

Part that must bePlastic PMMADMLS Ti-6Al-4V ELI Titanium
Stiff rod or tie (tension)9.02x heavierlighter
Stiff beam (bending)1.56x heavierlighter
Stiff panel or platelighter15% heavier
Strong rod or tie3.72x heavierlighter
Strong beam1.55x heavierlighter
Strong panel or plateabout equalabout equal

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PMMA or DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium conducts heat better: 6.6 W/m·K against 0.19 W/m·K for Plastic PMMA.

Which expands less with temperature?

DMLS Ti-6Al-4V ELI Titanium expands less: 9 µm/m·K against 70 µm/m·K for Plastic PMMA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PMMADMLS Ti-6Al-4V ELI Titanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PMMADMLS Ti-6Al-4V ELI Titanium
Strength against density

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