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Plastic PMMA vs. Zinc Zamak 3

Compare Plastic PMMA vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Plastic PMMABulk polymer (molded or machined)
Zinc Zamak 3Cast
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Mechanical
Yield strengthnot given (tensile used)221MPasourcetypical
Ultimate tensile strength80MPasourcetypical, 23 °C283MPasourcetypical
Compressive strength110MPasourcecompressive yield stress, typicalnot sourced
Flexural strength115MPasourcetypicalnot sourced
Elongation at break5.5%sourcetypical10%sourcetypical, in 2 in.
Young's modulus (stiffness)3.3GPasourcetypical, short-term85.5GPasourcetypical
Density1,190kg/m³sourcetypical5.55x lighter6,600kg/m³sourcetypical
Strength to weight67.2kN·m/kg2.01x higher33.5kN·m/kg
Stiffness to weight2.77MN·m/kg13MN·m/kg4.67x higher
Poisson's ratio0.37sourcetypical0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus1.2GPa33.7GPa27.9x stiffer in shear
Bulk modulus4.23GPa62GPa
Speed of sound1,665m/s3,599m/s
Thermal
Thermal conductivity0.19W/m·Ksourcetypical113W/m·Ksourcetypical595x more heat through a fin
Thermal expansion70µm/m·Ksource0-50 °C27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing350µm growth137µm growth2.55x less
Specific heat1,470J/kg·Ksourcetypical419J/kg·Ksourcetypical
Heats up and cools (diffusivity)0.109mm²/s40.9mm²/s376x faster
Thermal shock resistance41.5W/m7,782W/m188x more resistant
Melting pointnot sourced381–387°Csourcemelting range
Max service temperature80°Csourcemax. permanent service temperaturenot sourced
Values forRöhm PLEXIGLAS GS 0F00 cast acrylic sheet, typical values at 23 °C / 50 % RH (Röhm Technical Information Ref. No. 211-1)Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic PMMA stronger than Zinc Zamak 3?

Zinc Zamak 3 is stronger: its yield strength is 221 MPa against tensile strength 80 MPa for Plastic PMMA (2.76x).

Which is lighter, Plastic PMMA or Zinc Zamak 3?

Plastic PMMA is lighter: 1,190 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, Plastic PMMA or Zinc Zamak 3?

Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 3.3 GPa for Plastic PMMA, so the same part in Zinc Zamak 3 deflects less under the same load.

Which is lighter for the same job, Plastic PMMA or Zinc Zamak 3?

For the same stiffness or strength: Plastic PMMA is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Zinc Zamak 3 is lighter for a stiff rod or tie (tension).

Part that must bePlastic PMMAZinc Zamak 3
Stiff rod or tie (tension)4.67x heavierlighter
Stiff beam (bending)lighter9% heavier
Stiff panel or platelighter1.87x heavier
Strong rod or tielighter2.01x heavier
Strong beamlighter2.82x heavier
Strong panel or platelighter3.34x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PMMA or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 0.19 W/m·K for Plastic PMMA.

Which expands less with temperature?

Zinc Zamak 3 expands less: 27.4 µm/m·K against 70 µm/m·K for Plastic PMMA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PMMAZinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PMMAZinc Zamak 3
Strength against density

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