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Plastic POM/Acetal vs. Steel

Compare Plastic POM/Acetal vs. Steel strength, stiffness, weight and thermal properties.

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Plastic POM/AcetalBulk polymer (molded or machined)
SteelWrought
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Mechanical
Yield strength69MPasourcetypical (single ASTM D638 tensile strength)385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength69MPasourcetypical505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Compressive strength124MPasourcecompressive stress at 10% deformationnot sourced
Flexural strength99MPasourceflexural yield strength, typicalnot sourced
Elongation at break75%sourcetypicalnot sourced
Young's modulus (stiffness)2.8GPasourcetypical200GPasourcedesign value (AISC 360-16)
Density1,420kg/m³sourcetypical (DuPont product information for Delrin 100 NC010; 'The data listed here fall within the normal range of product properties')7,850kg/m³sourcenominal (constructional data)
Strength to weight48.6kN·m/kg49kN·m/kg
Stiffness to weight1.97MN·m/kg25.5MN·m/kg12.9x higher
Poisson's ratio0.35sourcetypical0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulus1.04GPa76.9GPa74.2x stiffer in shear
Bulk modulus3.11GPa167GPa
Speed of sound1,404m/s5,048m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical48W/m·Ksourcenominal at 20 °C
Thermal expansion122µm/m·Ksourcemean, 29 to 60 °C12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing610µm growth60µm growth10.2x less
Specific heat1,465J/kg·Ksourceaverage -18 to 100 °C, Delrin acetal resins (not grade-specific)460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)0.192mm²/s13mm²/s67.7x faster
Thermal shock resistance52.5W/m5,390W/m103x more resistant
Melting point175°Csourcecrystalline melting pointnot sourced
Max service temperature125°CsourceHDT 1.8 MPa (annealed)not sourced
Values forDuPont Delrin 100 acetal homopolymer, Table 2 'Typical Properties of Delrin Acetal Resins' (ASTM methods), Delrin Design Guide Module III hosted on delrin.comGeneric structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic POM/Acetal stronger than Steel?

Steel is stronger: its yield strength is 385 MPa against 69 MPa for Plastic POM/Acetal (5.58x).

Which is lighter, Plastic POM/Acetal or Steel?

Plastic POM/Acetal is lighter: 1,420 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, Plastic POM/Acetal or Steel?

Steel is stiffer: Young's modulus 200 GPa against 2.8 GPa for Plastic POM/Acetal, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, Plastic POM/Acetal or Steel?

For the same stiffness or strength: Plastic POM/Acetal is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel is lighter for a stiff rod or tie (tension), stiff beam (bending).

Part that must bePlastic POM/AcetalSteel
Stiff rod or tie (tension)12.9x heavierlighter
Stiff beam (bending)1.53x heavierlighter
Stiff panel or platelighter33% heavier
Strong rod or tieabout equalabout equal
Strong beamlighter1.76x heavier
Strong panel or platelighter2.34x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic POM/Acetal or Steel?

Steel conducts heat better: 48 W/m·K against 0.4 W/m·K for Plastic POM/Acetal.

Which expands less with temperature?

Steel expands less: 12 µm/m·K against 122 µm/m·K for Plastic POM/Acetal.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic POM/AcetalSteel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic POM/AcetalSteel
Strength against density

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