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Plastic POM/Acetal vs. Steel AISI 1045

Compare Plastic POM/Acetal vs. Steel AISI 1045 strength, stiffness, weight and thermal properties.

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Plastic POM/AcetalBulk polymer (molded or machined)
Steel AISI 1045Wrought
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Mechanical
Yield strength69MPasourcetypical (single ASTM D638 tensile strength)531MPasourceproducer-stated, cold drawn
Ultimate tensile strength69MPasourcetypical627MPasourceproducer-stated, cold drawn
Compressive strength124MPasourcecompressive stress at 10% deformationnot sourced
Flexural strength99MPasourceflexural yield strength, typicalnot sourced
Elongation at break75%sourcetypical12%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)2.8GPasourcetypical210GPasourcetypical75x stiffer
Density1,420kg/m³sourcetypical (DuPont product information for Delrin 100 NC010; 'The data listed here fall within the normal range of product properties')7,800kg/m³sourcetypical
Strength to weight48.6kN·m/kg68.1kN·m/kg40% higher
Stiffness to weight1.97MN·m/kg26.9MN·m/kg13.7x higher
Poisson's ratio0.35sourcetypical0.3sourcetypical
Shear modulus1.04GPa80.8GPa77.9x stiffer in shear
Bulk modulus3.11GPa175GPa
Speed of sound1,404m/s5,189m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical40–45W/m·Ksourcetypical range, ambient
Thermal expansion122µm/m·Ksourcemean, 29 to 60 °C12µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swing610µm growth60µm growth10.2x less
Specific heat1,465J/kg·Ksourceaverage -18 to 100 °C, Delrin acetal resins (not grade-specific)460–480J/kg·Ksourcetypical range, 50/100 °C
Heats up and cools (diffusivity)0.192mm²/s11.6mm²/s60.3x faster
Thermal shock resistance52.5W/m6,269W/m119x more resistant
Melting point175°Csourcecrystalline melting pointnot sourced
Max service temperature125°CsourceHDT 1.8 MPa (annealed)not sourced
Values forDuPont Delrin 100 acetal homopolymer, Table 2 'Typical Properties of Delrin Acetal Resins' (ASTM methods), Delrin Design Guide Module III hosted on delrin.comAISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constants

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic POM/Acetal stronger than Steel AISI 1045?

Steel AISI 1045 is stronger: its yield strength is 531 MPa against 69 MPa for Plastic POM/Acetal (7.7x).

Which is lighter, Plastic POM/Acetal or Steel AISI 1045?

Plastic POM/Acetal is lighter: 1,420 kg/m³ against 7,800 kg/m³ for Steel AISI 1045.

Which is stiffer, Plastic POM/Acetal or Steel AISI 1045?

Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 2.8 GPa for Plastic POM/Acetal, so the same part in Steel AISI 1045 deflects less under the same load.

Which is lighter for the same job, Plastic POM/Acetal or Steel AISI 1045?

For the same stiffness or strength: Plastic POM/Acetal is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel AISI 1045 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic POM/AcetalSteel AISI 1045
Stiff rod or tie (tension)13.7x heavierlighter
Stiff beam (bending)1.58x heavierlighter
Stiff panel or platelighter30% heavier
Strong rod or tie40% heavierlighter
Strong beamlighter41% heavier
Strong panel or platelighter1.98x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic POM/Acetal or Steel AISI 1045?

Steel AISI 1045 conducts heat better: 42.5 W/m·K against 0.4 W/m·K for Plastic POM/Acetal.

Which expands less with temperature?

Steel AISI 1045 expands less: 12 µm/m·K against 122 µm/m·K for Plastic POM/Acetal.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic POM/AcetalSteel AISI 1045
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic POM/AcetalSteel AISI 1045
Strength against density

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