Materials / Compare

Plastic POM/Acetal vs. Zinc Zamak 3

Compare Plastic POM/Acetal vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Plastic POM/AcetalBulk polymer (molded or machined)
Zinc Zamak 3Cast
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Mechanical
Yield strength69MPasourcetypical (single ASTM D638 tensile strength)221MPasourcetypical
Ultimate tensile strength69MPasourcetypical283MPasourcetypical4.1x stronger
Compressive strength124MPasourcecompressive stress at 10% deformationnot sourced
Flexural strength99MPasourceflexural yield strength, typicalnot sourced
Elongation at break75%sourcetypical10%sourcetypical, in 2 in.
Young's modulus (stiffness)2.8GPasourcetypical85.5GPasourcetypical30.5x stiffer
Density1,420kg/m³sourcetypical (DuPont product information for Delrin 100 NC010; 'The data listed here fall within the normal range of product properties')6,600kg/m³sourcetypical
Strength to weight48.6kN·m/kg45% higher33.5kN·m/kg
Stiffness to weight1.97MN·m/kg13MN·m/kg6.57x higher
Poisson's ratio0.35sourcetypical0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus1.04GPa33.7GPa32.5x stiffer in shear
Bulk modulus3.11GPa62GPa
Speed of sound1,404m/s3,599m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical113W/m·Ksourcetypical283x more heat through a fin
Thermal expansion122µm/m·Ksourcemean, 29 to 60 °C27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing610µm growth137µm growth4.45x less
Specific heat1,465J/kg·Ksourceaverage -18 to 100 °C, Delrin acetal resins (not grade-specific)419J/kg·Ksourcetypical
Heats up and cools (diffusivity)0.192mm²/s40.9mm²/s213x faster
Thermal shock resistance52.5W/m7,782W/m148x more resistant
Melting point175°Csourcecrystalline melting point381–387°Csourcemelting range
Max service temperature125°CsourceHDT 1.8 MPa (annealed)not sourced
Values forDuPont Delrin 100 acetal homopolymer, Table 2 'Typical Properties of Delrin Acetal Resins' (ASTM methods), Delrin Design Guide Module III hosted on delrin.comZamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic POM/Acetal stronger than Zinc Zamak 3?

Zinc Zamak 3 is stronger: its yield strength is 221 MPa against 69 MPa for Plastic POM/Acetal (3.2x).

Which is lighter, Plastic POM/Acetal or Zinc Zamak 3?

Plastic POM/Acetal is lighter: 1,420 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, Plastic POM/Acetal or Zinc Zamak 3?

Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 2.8 GPa for Plastic POM/Acetal, so the same part in Zinc Zamak 3 deflects less under the same load.

Which is lighter for the same job, Plastic POM/Acetal or Zinc Zamak 3?

For the same stiffness or strength: Plastic POM/Acetal is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Zinc Zamak 3 is lighter for a stiff rod or tie (tension), stiff beam (bending).

Part that must bePlastic POM/AcetalZinc Zamak 3
Stiff rod or tie (tension)6.57x heavierlighter
Stiff beam (bending)19% heavierlighter
Stiff panel or platelighter49% heavier
Strong rod or tielighter45% heavier
Strong beamlighter2.14x heavier
Strong panel or platelighter2.6x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic POM/Acetal or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 0.4 W/m·K for Plastic POM/Acetal.

Which expands less with temperature?

Zinc Zamak 3 expands less: 27.4 µm/m·K against 122 µm/m·K for Plastic POM/Acetal.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic POM/AcetalZinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic POM/AcetalZinc Zamak 3
Strength against density

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