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Steel AISI 1045 vs. Titanium

Compare Steel AISI 1045 vs. Titanium strength, stiffness, weight and thermal properties.

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Steel AISI 1045Wrought
TitaniumWrought
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Mechanical
Yield strength531MPasourceproducer-stated, cold drawn885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength627MPasourceproducer-stated, cold drawn940MPasourcetypical, plate, annealed
Elongation at break12%sourcein 2 in (50.8 mm)16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)210GPasourcetypical107–122GPasourcetypical range, 20 °C
Density7,800kg/m³sourcetypical4,430kg/m³sourcenominal
Strength to weight68.1kN·m/kg200kN·m/kg2.93x higher
Stiffness to weight26.9MN·m/kg4% higher25.8MN·m/kg
Poisson's ratio0.3sourcetypical0.342sourcemean of TIMET measurements
Shear modulus80.8GPa1.89x stiffer in shear42.7GPa
Bulk modulus175GPa121GPa
Speed of sound5,189m/s5,084m/s
Thermal
Thermal conductivity40–45W/m·Ksourcetypical range, ambient6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion12µm/m·Ksourcetypical, mean 20-300 °C9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing60µm growth45µm growth33% less
Specific heat460–480J/kg·Ksourcetypical range, 50/100 °C580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)11.6mm²/s4.51x faster2.57mm²/s
Thermal shock resistance6,269W/m1.68x more resistant3,730W/m
Melting pointnot sourced1,630–1,650°Csourcemelting range
Max service temperaturenot sourced400°Csourceupper recommended use temperature
Values forAISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constantsTIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Steel AISI 1045 stronger than Titanium?

Titanium is stronger: its yield strength is 885 MPa against 531 MPa for Steel AISI 1045 (1.67x).

Which is lighter, Steel AISI 1045 or Titanium?

Titanium is lighter: 4,430 kg/m³ against 7,800 kg/m³ for Steel AISI 1045.

Which is stiffer, Steel AISI 1045 or Titanium?

Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 115 GPa for Titanium, so the same part in Steel AISI 1045 deflects less under the same load.

Which is lighter for the same job, Steel AISI 1045 or Titanium?

For the same stiffness or strength: Steel AISI 1045 is lighter for a stiff rod or tie (tension); Titanium is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beSteel AISI 1045Titanium
Stiff rod or tie (tension)lighter4% heavier
Stiff beam (bending)30% heavierlighter
Stiff panel or plate44% heavierlighter
Strong rod or tie2.93x heavierlighter
Strong beam2.48x heavierlighter
Strong panel or plate2.27x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Steel AISI 1045 or Titanium?

Steel AISI 1045 conducts heat better: 42.5 W/m·K against 6.6 W/m·K for Titanium.

Which expands less with temperature?

Titanium expands less: 9 µm/m·K against 12 µm/m·K for Steel AISI 1045.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteel AISI 1045Titanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteel AISI 1045Titanium
Strength against density

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