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Plastic ABS (bulk/injection) vs. Stainless 304

Compare Plastic ABS (bulk/injection) vs. Stainless 304 strength, stiffness, weight and thermal properties.

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Plastic ABS (bulk/injection)Bulk polymer (molded or machined)
Stainless 304Wrought
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Mechanical
Yield strength45MPasourcetypical, tensile stress at yield 23 °C241MPasourcetypical, annealed, 70 °F (21 °C)
Ultimate tensile strengthnot sourced586MPasourcetypical, annealed, 70 °F (21 °C)
Flexural strength65MPasourcetypical, 23 °Cnot sourced
Elongation at break10%sourcenominal strain at break, 23 °C55%sourcetypical, annealed, in 2 in. (50.8 mm)
Young's modulus (stiffness)2.3GPasourcetypical193GPasourcetypical, in tension
Density1,040kg/m³sourcetypical7.72x lighter8,030kg/m³sourcetypical
Strength to weight43.3kN·m/kg44% higher30kN·m/kg
Stiffness to weight2.21MN·m/kg24MN·m/kg10.9x higher
Poisson's ratio0.39sourcetypical, ABS family (Covestro Part and Mold Design guide, Table 3-1)0.3sourcedesign value (structural stainless steels)
Shear modulus0.827GPa74.2GPa89.7x stiffer in shear
Bulk modulus3.48GPa161GPa
Speed of sound1,487m/s4,903m/s
Thermal
Thermal conductivity0.17W/m·Ksourcetypical16.2W/m·Ksourceat 100 °C
Thermal expansion80–110µm/m·Ksourcerange16.9µm/m·Ksourcemean, 0–100 °C
100 mm part over a 50 °C swing475µm growth84.5µm growth5.62x less
Specific heatnot sourced500J/kg·Ksourcemean, 0–100 °C
Heats up and cools (diffusivity)not sourced4.03mm²/s
Thermal shock resistance21.4W/m838W/m39.2x more resistant
Melting pointnot sourced1,399–1,454°Csourcemelting range
Max service temperature94°CsourceHDT 1.8 MPa (annealed 4 h/80 °C)899°Csourcecontinuous, oxidation (scaling) limit in air
Values forINEOS Styrolution Terluran GP-22 general-purpose injection-molding ABS, ISO typical values (TDS revision 08/01/2022)Type 304, annealed flat-rolled (Cleveland-Cliffs 304/304L Product Data Bulletin, May 2021); Poisson's ratio from the Nickel Institute/SCI structural stainless design manual

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic ABS (bulk/injection) stronger than Stainless 304?

Stainless 304 is stronger: its yield strength is 241 MPa against 45 MPa for Plastic ABS (bulk/injection) (5.36x).

Which is lighter, Plastic ABS (bulk/injection) or Stainless 304?

Plastic ABS (bulk/injection) is lighter: 1,040 kg/m³ against 8,030 kg/m³ for Stainless 304.

Which is stiffer, Plastic ABS (bulk/injection) or Stainless 304?

Stainless 304 is stiffer: Young's modulus 193 GPa against 2.3 GPa for Plastic ABS (bulk/injection), so the same part in Stainless 304 deflects less under the same load.

Which is lighter for the same job, Plastic ABS (bulk/injection) or Stainless 304?

For the same stiffness or strength: Plastic ABS (bulk/injection) is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Stainless 304 is lighter for a stiff rod or tie (tension), stiff beam (bending).

Part that must bePlastic ABS (bulk/injection)Stainless 304
Stiff rod or tie (tension)10.9x heavierlighter
Stiff beam (bending)19% heavierlighter
Stiff panel or platelighter1.76x heavier
Strong rod or tielighter44% heavier
Strong beamlighter2.52x heavier
Strong panel or platelighter3.34x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS (bulk/injection) or Stainless 304?

Stainless 304 conducts heat better: 16.2 W/m·K against 0.17 W/m·K for Plastic ABS (bulk/injection).

Which expands less with temperature?

Stainless 304 expands less: 16.9 µm/m·K against 95 µm/m·K for Plastic ABS (bulk/injection).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABS (bulk/injection)Stainless 304
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABS (bulk/injection)Stainless 304
Strength against density

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