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Plastic ABS (bulk/injection) vs. Steel AISI 1018

Compare Plastic ABS (bulk/injection) vs. Steel AISI 1018 strength, stiffness, weight and thermal properties.

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Plastic ABS (bulk/injection)Bulk polymer (molded or machined)
Steel AISI 1018Wrought
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Mechanical
Yield strength45MPasourcetypical, tensile stress at yield 23 °C372MPasourceproducer-stated, cold drawn
Ultimate tensile strengthnot sourced441MPasourceproducer-stated, cold drawn
Flexural strength65MPasourcetypical, 23 °Cnot sourced
Elongation at break10%sourcenominal strain at break, 23 °C15%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)2.3GPasourcetypical200GPasourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Density1,040kg/m³sourcetypical7,861kg/m³sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Strength to weight43.3kN·m/kg47.3kN·m/kg9% higher
Stiffness to weight2.21MN·m/kg25.4MN·m/kg11.5x higher
Poisson's ratio0.39sourcetypical, ABS family (Covestro Part and Mold Design guide, Table 3-1)0.32sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Shear modulus0.827GPa75.7GPa91.5x stiffer in shear
Bulk modulus3.48GPa185GPa
Speed of sound1,487m/s5,043m/s
Thermal
Thermal conductivity0.17W/m·Ksourcetypical51.9W/m·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Thermal expansion80–110µm/m·Ksourcerange12µm/m·Ksourcebase material: unalloyed carbon steel, Ovako family table (S275JR, 'none alloyed structural steels', C <= 0.21%); mean 20-300 °C
100 mm part over a 50 °C swing475µm growth60µm growth7.92x less
Specific heatnot sourced486J/kg·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Heats up and cools (diffusivity)not sourced13.6mm²/s
Thermal shock resistance21.4W/m5,473W/m256x more resistant
Max service temperature94°CsourceHDT 1.8 MPa (annealed 4 h/80 °C)not sourced
Values forINEOS Styrolution Terluran GP-22 general-purpose injection-molding ABS, ISO typical values (TDS revision 08/01/2022)AISI 1018 cold drawn bar (Niagara LaSalle, cold-finished bar producer)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic ABS (bulk/injection) stronger than Steel AISI 1018?

Steel AISI 1018 is stronger: its yield strength is 372 MPa against 45 MPa for Plastic ABS (bulk/injection) (8.27x).

Which is lighter, Plastic ABS (bulk/injection) or Steel AISI 1018?

Plastic ABS (bulk/injection) is lighter: 1,040 kg/m³ against 7,861 kg/m³ for Steel AISI 1018.

Which is stiffer, Plastic ABS (bulk/injection) or Steel AISI 1018?

Steel AISI 1018 is stiffer: Young's modulus 200 GPa against 2.3 GPa for Plastic ABS (bulk/injection), so the same part in Steel AISI 1018 deflects less under the same load.

Which is lighter for the same job, Plastic ABS (bulk/injection) or Steel AISI 1018?

For the same stiffness or strength: Plastic ABS (bulk/injection) is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel AISI 1018 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic ABS (bulk/injection)Steel AISI 1018
Stiff rod or tie (tension)11.5x heavierlighter
Stiff beam (bending)23% heavierlighter
Stiff panel or platelighter1.71x heavier
Strong rod or tie9% heavierlighter
Strong beamlighter1.85x heavier
Strong panel or platelighter2.63x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS (bulk/injection) or Steel AISI 1018?

Steel AISI 1018 conducts heat better: 51.9 W/m·K against 0.17 W/m·K for Plastic ABS (bulk/injection).

Which expands less with temperature?

Steel AISI 1018 expands less: 12 µm/m·K against 95 µm/m·K for Plastic ABS (bulk/injection).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABS (bulk/injection)Steel AISI 1018
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABS (bulk/injection)Steel AISI 1018
Strength against density

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